APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR
The UNIQA-PRO Single Crimp Wire Processor is an ideal cost-effective solution for companies looking to ramp up production from multiple bench top machines without making the large capital investment of a double ended leadmaker. With this single ended leadmaker, you will be able to save labor costs by measuring, cutting, stripping both ends, and crimping one end of a wire lead all with a single machine.
60%
30%
Wire Prep +
Bench Top Applicator
UNIQA-PRO
Double-Ended
* Based on an average low labor cost country.
Savings can vary based on cost of labor and load.
Lead Maker
In many regions measuring, cutting, stripping and crimping a lead requires either overspending on a double ended leadmaker to process single ended leads, or spending twice as much on labor costs to run enough wire prep and bench top applicator stations to meet demand. With the UNIQA-PRO companies now have a cost effective option to automate their wire processing without overspending on labor and equipment costs.
At only 2718mm [107 inches] long, the UNIQA-PRO has about a 20% smaller footprint than a typical double ended leadmaker. But don’t let its smaller size fool you. The UNIQA-PRO can ramp up your throughput by approximately 4X over a standard wire prep and benchtop applicator.
Operators will easily be able to monitor system performance with our user-friendly PC control. With its intuitive layout, logical interface, and availability in over 7 languages, user training is fast and easy.
The UNIQA-PRO is available in three different models to fit your needs:
• Basic machine with a passive wire collection system, PN 2280800-1
• Intermediate machine with a passive wire collection system, crimp force monitor, and terminal scrap chopper, PN 2280800-2
• High force machine with an active wire collection system, crimp force monitor, and terminal scrap chopper, PN 2280800-3
APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR PAGE 2
Length Range
Strip Length
Partial Strip
21 - 100,000mm [1.18” - 328 ft]**
0 - 35mm [0 - 1.38”]
1 - 35mm [.04 - 1.38”]
4mm 2 [12 AWG] - 0.13mm
2 [26 AWG]*
Feed 5
Noise Level Less than 70 dB
Electrical Requirements (base machine)
Electrical Requirements (intermediate transformer)
Electrical Requirements (high force machine)
Pneumatic Requirements
Physical Environment
Relative Humidity
230 ± 10% VAC, 1 Phase, 50/60 Hz, 16 Amps
200/208/230 ± 10% VAC, 1 Phase, 50/60 Hz, 16 Amps
380/415/440 ± 10% VAC, 1 Phase, 50/60 Hz, 10 Amps
5 - 6 bar [70-90 psi], 2.5m
4-35˚ C [43-95˚F]
3 /h [1.5 CFM]
Less than 95% non-condensing
* 5mm 2 [10 AWG] possible with optional heavy duty press
** Practical length capability is dependent on collector system. 1.5m passive collector is standard.
[2718]
107
Weight 590kg [1300 lb] (uncrated) 830kg [1800 lb] (w/crate)
Height (guard down)
Length x Width (uncrated)
Width w/end feed terminal reels
Length x Width x Height (crated)
Manual Crimp Height Adjustment
Automatic Crimp Height Adjust
Terminal scrap chopper
Powered paper winder
Ink jet printer interface
1.5 meter motorized conveyor
1676mm [66”]
2718mm [107”] x 889mm [35”]
1270mm [50”]
2975mm [117”] x 1452mm [56”] x 1990mm [78”]
Micrometer
Manual pull force tester
Automatic pull force tester
Production batch label printer
Ram centering calibration tool
Gripper jaws for difficult wire
Wire splice detector
Line voltage conversion kits**
Crimp Quality Monitoring
Hot Stamp Marker
JAM ram adapter
Sencor
Gripper flow control kit
* Not immediately available
** Multi-tap transformer for 200, 208, 230V 50/60Hz, potential for 400/440/480 with panel change and multitap transformer.
APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR PAGE 3
To learn more about the UNIQA-PRO Single Crimp Wire Processor, or to learn more about our comprehensive bundle of tooling solutions, please visit us at www.tooling.te.com.
USA:
Canada:
1.800.522.6752
1.800.522.6752
Mexico: +52.55.11.06.0800
Latin/S. America +54.11.4733.2200
Germany: +49.6151.607.1999
UK: +44.0800.267666
France: +33.1.34.20.8686
Netherlands: +31.73.624.6999
China: +86.400.820.6015
If you are looking to increase production and improve crimp consistency, consider adding an OCEAN applicator to your wire crimping process.
The OCEAN applicator’s flexible design is quickly adaptable to a wide variety of terminal configurations and features:
• Tool-less fine adjustment capabilities for wire & insulation crimps
• 3 feed options (mechanical, pneumatic, and servo)
• For additional information download catalog
# 4-1773460-5 from www.tooling.te.com.
Whether its time or scrap, in manufacturing everyone knows that waste costs money. With our on-site certification and consultation services, we can help you:
• Reduce downtime
• Reduce scrap
• Maintain crimp quality
• Improve manufacturing efficiency
Connect with us today to learn more.
• E-mail: fieldservicesnorthamerica@te.com
• Phone: 800-722-1111 or 717-986-3434
• For additional information download catalog
# 1-1307619-0 from www.tooling.te.com.
1-1773856-5 / Revised 08-15 © 2015 TE Connectivity Ltd. family of companies. All Rights Reserved.
TE Connectivity, TE Connectivity (logo) and OCEAN are trademarks.
APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR
In the interest of continuous improvement, TE reserves the right to modify, discontinue or replace any products.