uniqa-pro single crimp wire processor

advertisement

UNIQA-PRO SINGLE

CRIMP WIRE PROCESSOR

A UNIQUE APPROACH TO SIMPLIFYING YOUR BOTTOM LINE

APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR

A UNIQUE WAY TO SIMPLIFY

YOUR BOTTOM LINE

The UNIQA-PRO Single Crimp Wire Processor is an ideal cost-effective solution for companies looking to ramp up production from multiple bench top machines without making the large capital investment of a double ended leadmaker. With this single ended leadmaker, you will be able to save labor costs by measuring, cutting, stripping both ends, and crimping one end of a wire lead all with a single machine.

60%

savings

30%

savings

Wire Prep +

Bench Top Applicator

UNIQA-PRO

Double-Ended

* Based on an average low labor cost country.

Savings can vary based on cost of labor and load.

Lead Maker

The Power of Automation

Without the Cost.

In many regions measuring, cutting, stripping and crimping a lead requires either overspending on a double ended leadmaker to process single ended leads, or spending twice as much on labor costs to run enough wire prep and bench top applicator stations to meet demand. With the UNIQA-PRO companies now have a cost effective option to automate their wire processing without overspending on labor and equipment costs.

Small but Powerful.

At only 2718mm [107 inches] long, the UNIQA-PRO has about a 20% smaller footprint than a typical double ended leadmaker. But don’t let its smaller size fool you. The UNIQA-PRO can ramp up your throughput by approximately 4X over a standard wire prep and benchtop applicator.

Complete Control.

Operators will easily be able to monitor system performance with our user-friendly PC control. With its intuitive layout, logical interface, and availability in over 7 languages, user training is fast and easy.

The Power of Three.

The UNIQA-PRO is available in three different models to fit your needs:

• Basic machine with a passive wire collection system, PN 2280800-1

• Intermediate machine with a passive wire collection system, crimp force monitor, and terminal scrap chopper, PN 2280800-2

• High force machine with an active wire collection system, crimp force monitor, and terminal scrap chopper, PN 2280800-3

APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR PAGE 2

BY THE NUMBERS

Technical Data

Length Range

Strip Length

Partial Strip

21 - 100,000mm [1.18” - 328 ft]**

0 - 35mm [0 - 1.38”]

1 - 35mm [.04 - 1.38”]

4mm 2 [12 AWG] - 0.13mm

2 [26 AWG]*

Feed 5

Noise Level Less than 70 dB

Electrical Requirements (base machine)

Electrical Requirements (intermediate transformer)

Electrical Requirements (high force machine)

Pneumatic Requirements

Physical Environment

Relative Humidity

230 ± 10% VAC, 1 Phase, 50/60 Hz, 16 Amps

200/208/230 ± 10% VAC, 1 Phase, 50/60 Hz, 16 Amps

380/415/440 ± 10% VAC, 1 Phase, 50/60 Hz, 10 Amps

5 - 6 bar [70-90 psi], 2.5m

4-35˚ C [43-95˚F]

3 /h [1.5 CFM]

Less than 95% non-condensing

* 5mm 2 [10 AWG] possible with optional heavy duty press

** Practical length capability is dependent on collector system. 1.5m passive collector is standard.

[2718]

107

Physical Weights & Dimensions

Weight 590kg [1300 lb] (uncrated) 830kg [1800 lb] (w/crate)

Height (guard down)

Length x Width (uncrated)

Width w/end feed terminal reels

Length x Width x Height (crated)

Accessories

Manual Crimp Height Adjustment

Automatic Crimp Height Adjust

Terminal scrap chopper

Powered paper winder

Ink jet printer interface

1.5 meter motorized conveyor

1676mm [66”]

2718mm [107”] x 889mm [35”]

1270mm [50”]

2975mm [117”] x 1452mm [56”] x 1990mm [78”]

Micrometer

Manual pull force tester

Automatic pull force tester

Production batch label printer

Ram centering calibration tool

Gripper jaws for difficult wire

Wire splice detector

Line voltage conversion kits**

Crimp Quality Monitoring

Hot Stamp Marker

JAM ram adapter

Sencor

Gripper flow control kit

* Not immediately available

** Multi-tap transformer for 200, 208, 230V 50/60Hz, potential for 400/440/480 with panel change and multitap transformer.

APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR PAGE 3

Let’s Connect

To learn more about the UNIQA-PRO Single Crimp Wire Processor, or to learn more about our comprehensive bundle of tooling solutions, please visit us at www.tooling.te.com.

TE Technical Support Center

USA:

Canada:

1.800.522.6752

1.800.522.6752

Mexico: +52.55.11.06.0800

Latin/S. America +54.11.4733.2200

Germany: +49.6151.607.1999

UK: +44.0800.267666

France: +33.1.34.20.8686

Netherlands: +31.73.624.6999

China: +86.400.820.6015

Stronger, Smarter, More

Reliable Applicator.

If you are looking to increase production and improve crimp consistency, consider adding an OCEAN applicator to your wire crimping process.

The OCEAN applicator’s flexible design is quickly adaptable to a wide variety of terminal configurations and features:

• Tool-less fine adjustment capabilities for wire & insulation crimps

• 3 feed options (mechanical, pneumatic, and servo)

• For additional information download catalog

# 4-1773460-5 from www.tooling.te.com.

tooling.te.com

Waste Not. Want Not.

Whether its time or scrap, in manufacturing everyone knows that waste costs money. With our on-site certification and consultation services, we can help you:

• Reduce downtime

• Reduce scrap

• Maintain crimp quality

• Improve manufacturing efficiency

Connect with us today to learn more.

• E-mail: fieldservicesnorthamerica@te.com

• Phone: 800-722-1111 or 717-986-3434

• For additional information download catalog

# 1-1307619-0 from www.tooling.te.com.

1-1773856-5 / Revised 08-15 © 2015 TE Connectivity Ltd. family of companies. All Rights Reserved.

TE Connectivity, TE Connectivity (logo) and OCEAN are trademarks.

APPLICATION TOOLING /// UNIQA-PRO SINGLE CRIMP WIRE PROCESSOR

In the interest of continuous improvement, TE reserves the right to modify, discontinue or replace any products.

Download