HID Ballast Testing 1. HID Open-Circuit and Short-Circuit Test Limits LAMP MERCURY BALLASTS Wattage 50 75 100 175 250 400 2–400 (ILO) 2–400 (Series) 700 1000 ANSI Number H46 H43 H38 H39 H37 H33 2–H33 2–H33 H35 H36 225–255 225–255 225–255 225–255 225–255 225–255 225–255 475–525 405–455 405–455 0.85–1.15 0.95–1.70 1.10–2.00 2.00–3.60 3.00–3.80 4.40–7.90 4.40–7.90 4.20–5.40 3.90–5.85 5.70–9.00 230–280 240–275 235-290 0.95–1.25 1.35–1.70 2.05-2.55 HIGH PRESSURE SODIUM BALLASTS* METAL HALIDE BALLASTS High Reactance Autotransformer (HX) 70 M98 100 M90 150 M102 LOW PRESSURE SODIUM BALLASTS Secondary Short Circuit Current Amps Open Circuit Voltage RMS Constant Wattage Autotransformer (CWA) 175 M57 285–320 250 M80 230–270 250 M58 285–320 400 M59 285–320 2–400 (ILO) 2–M59 285–320 2–400 (Series) 2–M59 600–665 1000 M47 400–445 1500 M48 400–445 Low Loss Linear Reactor Pulse Start (LLRPSL) 150 M102 250-305 175 M137 250-305 200 M136 250-305 250 M138 250-305 320 M132 250-305 350 M131 250-305 400 M135 250-305 450 M144 250-305 Super Constant Wattage Autotransformer Pulse Start (SCWA) 150 M102 215-265 175 M137 240-290 200 M136 215-265 250 M138 240-290 320 M132 240-290 350 M131 240-300 400 M135 240-300 450 M144 255-315 1.50–1.90 2.90–4.30 2.20–2.85 3.50–4.50 3.50–4.50 3.30–4.30 4.80–6.15 7.40–9.60 2.00-2.50 1.70-2.10 1.80-2.70 2.40-3.00 3.00-3.70 3.40-4.40 3.70-4.50 4.20-5.20 2. HID Short-Circuit Lamp Current To assure the ballast is delivering the proper current under lamp starting conditions, a measurement may be taken by connecting an ammeter between the lamp socket center pin and the socket shell with rated input voltage applied to the ballast. If available, a socket adapter may be used. 1. Energize ballast with proper rated input voltage. 2. Measure current with ammeter at A1 and A2 as shown below. 3. Readings must be within test limits shown on left. When using a clamp-on ammeter for this measurement, be certain the meter is not near the magnetic field of the ballast or any steel member which might distort the magnetic field. When short-circuit lamp current test results in high, low or no reading, further checks should be made to determine whether cause is attributable to improper supply voltage, shorted or open capacitor or inoperative ballast. Checks may be made as follows: Supply Voltage Check Measure Line Voltage. If ballast is multi-voltage unit, make certain input voltage connection is made to proper input voltage terminal or lead. Capacitor Check Verify capacitor rating is as required and shown on ballast label. Ballast Check Perform Open-Circuit Voltage test to ensure operation within the RMS range shown in the table to the left. 2.15-2.65 1.85-2.25 1.90-2.30 2.35-2.90 3.00-3.70 3.00-3.75 3.60-4.40 3.90-4.75 35 50 70 100 150 150 200 250 310 400 1000 S76 S68 S62 S54 S55 S56 S66 S50 S67 S51 S52 110–130 110–130 110–130 110–130 110–130 200–250 200–230 175–225 155–190 175–225 420–480 0.85–1.45 1.50–2.30 1.60–2.90 2.45–3.80 3.50–5.40 2.00–3.00 2.50–3.70 3.00–5.30 3.80–5.70 5.00–7.60 5.50–8.10 18 35 55 90 135 180 L69 L70 L71 L72 L73 L74 300–325 455–505 455–505 455–525 645–715 645–715 0.30–0.40 0.52–0.78 0.52–0.78 0.80–1.20 0.80–1.20 0.80–1.20 Short-Circuit Current Test INPUT OUTPUT A1 CAP LINE V1 BALLAST COMMON LAMP SOCKET A2 * CAUTION: Always disconnect the ignitor before measuring the output voltage of High Pressure Sodium ballasts and Pulse Start metal halide ballasts. High voltage starting pulses can damage commonly used multi-meters. Outdoor Sheet#: TD-110 TD - 110 HID Ballast Testing 3. HID Ballast Continuity Continuity of Primary Coil 1. Disconnect ballast from power supply and discharge the capacitor. 2. Check for continuity of ballast primary coil between input leads. Continuity of Secondary Coil 1. Disconnect ballast from power supply and discharge the capacitor. 2. Check for continuity of ballast secondary coil between lamp and common leads. LINE V LINE V CAP C CAP C LAMP COM LAMP COM Between Common and Line Leads. COM COM Between Common and Capacitor Leads. LINE V LAMP LINE V LAMP CAP C CAP COM LAMP COM CAP C COM COM Between Line and Lamp Leads. LAMP LINE V C COM Between Common and Lamp Leads. C LINE V LAMP COM LAMP CAP COM Between Common and Capacitor Leads. LAMP COM Between Common and Lamp Leads. NOTE: Information compiled by Advance Transformer Co. and reprinted with permission. Lithonia Lighting Sheet #: TD-110 TD-110.P65 ©2002 Acuity Lighting Group, Inc. 3/02 Acuity Lighting Group, Inc. Outdoor Lighting One Lithonia Way, Conyers, GA 30012-3957 Phone: 770-922-9000 Fax: 770-918-1209 In Canada: 1100 50th Ave., Lachine, Quebec H8T 2V3 www.lithonia.com