Electrical installation in concrete.
Boxes, housings and systems.
Concrete construction.
Safe, secure electrical
planning and installation.
In commercial and residential construction, the importance of planning
reliability and efficiency found in the use of concrete construction methods
has long been appreciated. Short construction times, a high level of
pre-fabrication, considerable design freedom, and clearly assessable costs
– these are the advantages of concrete construction with its various kinds
of formwork and manufacturing processes.
The use of concrete ranges from commercial constructions such as schools,
administrative offices and industrial buildings to private residential
accommodation. Concrete can be processed on-site, or alternatively by
means of industrial prefabrication in a factory. The wide range of
opportunities for making use of concrete, coupled with its favourable
physical properties, make it the building material which is most frequently
used in shipbuilding.
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KAISER concrete construction systems for on-site mixed concrete
and prefabrication provide you with the security you need for planning,
calculation and installation. They are sturdy, retain their shape, and give
you the freedom you need for all professional design, planning and installation work. The components of the modular system ensure fast, consistent installation from the installation opening for users right up to the
electrical circuit distributor.
When you use the reliable support systems, you can be sure that the planned
installation areas fit exactly even after the concreting process has taken
place. The flexibility which our systems provide ensures that you have
the perfect solution for every installation task. Our planning aids and
technical advice department are here to help you from the planning stage
to implementation of your building project.
Installation in concrete
Installation in concrete. The basics.
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Installation housings. The basics.
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On-site mixed concrete and prefabrication.
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Requirements
Product solutions
Installation in on-site
mixed concrete.
Electrical installation in concrete walls.
One-gang junction box for fixing to the reinforcement.
One-gang boxes and one-gang junction boxes.
Prefix® concrete building box.
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10
Ceiling installation for luminaires and accessories.
Ceiling boxes, ceiling junction boxes, luminaire connection boxes and housings. 12
Transitions for walls and ceilings.
End and transition bushes, wall and ceiling transitions and ceiling strips.
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Installation in prefabrication.
One-gang junction box for prefabrication.
Slab ceiling installation for luminaires and accessories.
Transitions for walls and ceilings.
System B2.
Slab ceiling boxes 115, 105 and for retrofitting.
Wall-ceiling transitions and oval funnels.
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System HaloX®-O.
System HaloX®-P.
System KompaX®.
Universal installation housings.
Wire-pull casings.
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24
28
30
Installation housings.
Luminaire and loudspeaker housings, installation diameter up to 100 mm.
Luminaire and loudspeaker housings, installation diameter up to 100 mm.
Luminaire and loudspeaker housings, installation diameter up to 300 mm.
Installation solutions for a wide range of accessories and components.
Large-volume pull-in aid.
Installation in concrete. At a glance.
KAISER PROGRAMME. Solutions and systems for professional electrical installation.
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Basic information for
installation in concrete.
Concrete construction.
All the components used in concrete construction must offer
high resistance to mechanical, thermal and chemical stresses.
One-gang junction boxes and empty conduits for feed lines are fitted
on the formwork before walls and ceilings are poured. This technology
makes high demands of the mechanical loadability of an installation
system which must stand up to the pressure of the concrete as it flows
into the formwork and also to the later compressing processes. In
addition, the installation material must cope with large variations in
temperature – depending on the circumstances, these may range from
minus 5°C to more than 100°C. The materials must also be resistant to
formwork oils, grease, concrete additives and much more. KAISER
concrete construction materials are designed specially to deal securely
with these situations and loads.
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Installation in concrete | Basics
HaloX® installation housings.
HaloX® – Installation housings for luminaires and loudspeakers.
With Halox®, you can create perfect and exciting light scenes, harmonious
ceiling designs and also functional space lighting. HaloX®-O for on-site
mixed concrete, and Halox®-P for slab ceilings, give you a wide range of
options.Loudspeakers, low-voltage and high-voltage luminaires with twopin or screw sockets, LED luminaires and a ceiling exit up to 100 mm are all
accommodated inconspicuously. Space for your individual light scenes.
KompaX® installation housings.
KompaX® – Housing system for installing downlights and
loudspeakers in concrete. For both cost-effective and neutral area
lighting, or for the integration of acoustics in concrete: KompaX®
housings always offer the optimal free space – which is what you need
for maximum planning flexibility when you make use of leading
manufacturers’ products. Their special shape makes the housings equally
suitable for use with LED luminaires, downlights for compact fluorescent
lamps and for installing loudspeakers in on-site concrete or slab ceilings.
The stable shape of the housing easily resists all loads which occur during
processing. With KompaX® 3 we offer a system for both ceiling and wall
installation. For sophisticated requirements and filigree design quality
there are Styrofoam moulded parts in almost every geometrical shape
which permit even a luminaire cover to fit exactly to the ceiling. There are
no limits to your creativity!
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On-site mixed concrete.
The on-site mixed concrete method is mostly used when it is
necessary to manufacture large parts and areas. In this case, the
concrete – delivered or freshly-mixed on-site – is filled into the
formwork, which has been prepared with reinforcement and
installation components, and then compacted. After hardening, the
formwork is removed and the walls or ceilings are ready. Wooden
formwork is normally used for on-site mixed concrete. The wooden
formwork may be coated with plastic or synthetic resin. Fitting the
boxes to the formwork is by means of nailing, which ensures a secure
fit. Fitting to steel formwork is normally by means of expanding
dowels, magnets, adhesive foils or hot glue.
The KAISER modular system is designed for universal use with all
concreting methods and types of formwork. The individual modules,
which are perfectly matched to each other, guarantee exact planning,
with problem-free and future-proof processing. Sturdy supporting
and connecting elements, together with a comprehensive range of
accessories, complete the programme in a practice-oriented way.
Installation of the boxes and junction casings takes place with
empty conduits for the feed lines. Boxes and casings form a closed
system with these conduits. All connections of the multi-part
products with each other, and with conduits and cables, are exactly
matched to each other. The connection openings are manufactured
with KAISER tools, which ensures the stability and absolute tightness
of the entire system, and no foreign bodies or concrete can penetrate
boxes, casings or empty conduits.
1 Wall and ceiling transition 30° with abutment and support element
2 One-gang box for plug-in A.C. device
3 One-gang box with abutment and support element
4 One-gang junction box with abutment and support element
5 Wall light connection box
6 System KompaX®
7 Ceiling junction box
8 Ceiling box 45°
9 Prefix® concrete building box 35
10 Junction casing
11 Junction casing
12 Prefix® concrete building box 60
13 Electronics / two-gang junction box
14 One-gang and one-gang junction box with support element
15 Wall and ceiling transition 30° with abutment and support element
16 Junction casing with abutment and support element
17 Potential equalisation casing
18 Universal wall and ceiling exit
19 System HaloX®-O
20 Ceiling strip
21 Conduit bend support
Product video
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Installation in concrete | Basics
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Prefabrication.
The prefabricated method which is especially suitable with series
manufacture of individual elements, is completely manufactured or
prefabricated in concrete factories. The prefabricated parts stand out
thanks to their high level of efficiency in respect of the short
installation times, the weather-safe manufacture, and the constant
high quality of the ceiling and wall elements. The high degree of
technology used for horizontal production on steel formwork tables
ensures precise, fast manufacturing processes.
The installation and fixing of an installation system on steel formwork
must be precise, secure and fast. Work takes place with magnets, or
mostly with hot glue, and every minute counts. For prefabrication,
too, KAISER offers a practical system with various fixing and support
options, ensuring problem-free manufacture.
Prefabrication in concrete construction which is as effective as
possible depends primarily on through-put times during
manufacturing. In this case, the set-up times for reinforcement and
electrical installation play an important part, above all in computercontrolled factories with circulation plants. The decisive factor for
subsequent processing on the on-site mixed concrete site is the
quality of the pre-installation, resulting in lower costs for subsequent
processing (installation) in walls and ceilings.
The KAISER programme for prefabrication consists mainly of the B2
system one-gang junction boxes and special slab ceiling boxes. This
programme for prefabrication also includes intelligent products for
conduit installation and wall-ceiling transitions and the oval funnel for
faster wall installation.
In addition to these products which were developed specially for
prefabrication, all KAISER on-site mixed concrete products can also be
used for prefabrication.
1 Wall-ceiling transition 90º and oval funnel
2 B² one-gang junction boxes
3 Universal installation housing
4 Wall-ceiling transition 90º and oval funnel
5 System KompaX®
6 Slab ceiling large box 105
7 Wall-ceiling transition 90º as wall exit
8 B² one-gang junction boxes
9 B² one-gang junction box
10 B² one-gang junction boxes with extension element
11 B² one-gang junction boxes
12 Wall-ceiling transition 90º and oval funnel
13 System HaloX®-P
14 Slab ceiling large box 105
Product video
7
On-site mixed concrete.
Wall installation.
For wall installation, a comprehensive range of one-boxes and one-gang junction boxes is
available for you. This means that you can prepare – quickly and precisely - installation of all kinds
of flush-mounting inserts such as switches, sockets or LED luminaires. With the easy-to-use plugin system, this lets you create any combination you need very quickly.
The support system supports the components in the vertical formwork. Unless extreme loads are
expected, one-gang boxes which are fitted to the working formwork with dowels or nails do not need
any additional securing. Boxes or casings which are fixed by means of magnets or hot glue must be
supported on the second formwork side. If boxes or casings are planned not for the working
formwork (e.g. on an external wall) but for the opposing formwork side, abutments can be fitted to
the working formwork – support elements or conduits can then create the necessary clearance.
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On-site mixed concrete | Wall installation
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71
71
71
91
91
71
91
2
By using robust support technology, clearances
between the formwork can be bridged sturdily
and securely.
91
3
1 T he two-gang junction boxes’ large installation opening without a central bridge allows the use
of pre-wired accessories, pre-wired block inserts, and much more.
2 The combination distance for one-gang boxes or one-gang junction boxes is 71 mm (DIN 49075).
Use distance piece 91 to create a clearance of 91 mm for separated low-voltage covers.
3 Use distance pieces 91 (row clearance 91 mm) to separate the individual rows
(multiple cover frame) for multi-row installation
One-gang box 58 mm
Art. No 1255-40
One-gang box 41 mm
Art. No 1255-43
One-gang
junction box 82 mm
Art. No 1265-40
One-gang junction
box 79 mm
Art. No 1260-40
Junction box
Art. No 1276-70/71
Wall light
connection box
Art. No 1248-40
One-gang box
PERILEX®
Art. No 1276-40
One-gang box CEE
Art. No 1275-40
Electronics box
Art. No 1268-40
Two-gang
junction box
Art. No 1269-40
For creating exact entries for cables and conduits
Punch pliers Art. No 1286-33/34
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Prefix®. One-gang junction box
for fixing to the reinforcement.
One-gang junction box and wall light connection box with Prefix® installation technology
for fast, easy fitting on the opposing formwork without support. Thanks to the spring-loaded
installation clamps, the one-piece boxes create a high level of pressure on the opposing formwork,
so the boxes fit exactly and the wall appearance is clean.
• Fast, easy installation on the opposing formwork without a support element and abutment
• Pre-fixing by means of Prefix® installation technology – both hands are free for
attaching tie wires
• For use with concrete covers from 20-60 mm
• For facing concrete installation on the opposing formwork
• Stable combinations for standardised multiple combinations
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Prefix® concrete building box 60 one-gang
junction box and Prefix® concrete building
box 35 wall light connection box for fixing to
the reinforcement.
On-site mixed concrete | Prefix®
The Prefix® concrete building boxes can be
used on both sides for concrete cover of 20 mm
to 60 mm.
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2
3
4
1 Create exact conduit entries easily with the KAISER punch pliers.
2 Markings
on the front part and box ensure easy assembly of the box.
3 The front side of the one-gang junction box must protrude between 5 and 20 mm from the wall
thickness to generate optimal pressure on the opposing formwork.
4 Insert the conduit, then easily and quickly pre-fix the box in the reinforcement using Prefix®
installation technology.
Prefix® concrete building box 60
one-gang junction box
Art. No 1211-61
For creating exact entries for cables and conduits
Punch pliers Art. No. 1286-33/34
Prefix® concrete building box 35
wall light connection box
Art. No 1211-36
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Ceiling installation
in on-site mixed concrete.
The ceiling elements guarantee sturdy, exact installation openings with little effort. Our
programme offers various installation boxes with flexible conduit entry options. Screw-in,
fully-insulated light hooks create a secure fit. Exits with Ø 35 or Ø 60 mm openings always
provide sufficient space for your installation.
The ceiling boxes with quick connectors do not require special tools. The versatile conduit
entries can easily be opened with a hammer, and create a secure fit for the conduits. The
installation boxes or the wire-pull casing sit just as firmly on the formwork and remain in position
even when the concrete is poured.
The small ceiling boxes can be used, for
example, as domed boxes for partition walls.
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Universal screw-on surface: The screws
which are used to fix the accessory in
position can easily be screwed into the
universal screw-on surface.
On-site mixed concrete | Ceiling installation
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The universal ceiling and wall exit with an
Ø 85 mm screw-on surface can be used with all
types of formwork.
Ceiling junction box
Art. No 1264-50 / 1265-50
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1C
eiling box with metal nut M5 for light hooks (hook length min. 75 mm + plaster thickness) is
especially suitable for fixing with hot glue.
2 T he universal conduit entries are opened by using a hammer; up to 4 conduits can be inserted.
3 The ceiling boxes are equipped with various combination entries.
4 The ceiling junction boxes have plenty of space for connections and 8 markings for conduit entry
up to Ø 25 mm. The domed cap nut integrated in the rear part allows the use of a light hook
according to DIN EN 60670 part 21.
Ceiling large conduit box
Art. No 1265-50 / 1260-50
Ceiling box 45º
Art. No 1248-50 / 1249-50
Ø 35 mm
Ø 35 mm
Ø 35 mm
Ø 60 mm
Slab ceiling large box 115
Art. No 1227-50
Ø 60 mm
Slab ceiling box for
retrofitting
Art. No 1247-01
Ø 60 mm
Universal ceiling
and wall exit
Art. No 9959
Domed box 45º
Art. No 1248-44 / 1249-44
Ø 60 mm
Ceiling junction box
Art. No 1245-63 / 1245-62
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Wall and ceiling transitions
for empty conduit installation in
on-site mixed concrete.
End and transition bushes, and wall and ceiling transitions, ensure a continuously
functioning empty conduit system at transition points. The especially small shape of the end and
transition bushes allows the exiting of empty conduits even between close-fitted reinforcement
bars without the need for a lot of work. The optimal radius of the wall and ceiling transitions,
and the exact-fitting conduit holders, prevent abutting edges on transitions. This ensures the
flexible insertion of cables from both directions.
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•
•
•
•
•
Small shape for easy installation between close-fitting reinforcement bars
Optimal transition radius ensures easy cable pull-in
Installation on the opposing formwork with support element and abutment
2-piece shape with sturdy catch mechanism
Easy removal of the plaster skin
Small facing area, clean wall or ceiling appearance
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On-site mixed concrete | Transitions
The especially small shape of the end and
transition bushes allows the exiting of empty
conduits even between close-fitted reinforcement
bars without the need for a lot of work.
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4
1
2
3
4
The flat front part is easily fixed with a single nail.
T he new snap-in connection creates a secure connection between the front part and the rear part.
Installation on the opposing formwork with support element and abutment.
T he transitions have an optimal radius, so it is easy to pull in cables.
Product video
End and transition bush
Art. No 1204-...
M20
M25
End and transition bush
Art. No 1203-28
Wall and ceiling
transition 30°
Art. No 1202-...
Ceiling strip
Art. No 4552 / 1283-33
M20
M32
M25
M40
M32
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2
3
1B
² system for installation in horizontal prefabrication. All installation work can be carried out with few components.
The one-gang boxes are self-adhesive, and the accessories complete the programme in a practical way.
2 Conduit connectors are easily snapped into position.
3 The extension element bridges the wall thickness and supporting of one-gang boxes for installation on the opposing formwork side.
System B2 for prefabrication.
The B2 concrete building system was developed specifically for the
requirements of manufacture in horizontal formwork. B2 is very easy
and practical to use, saving time and money.
By using B2, almost any conceivable combination is possible with the
aid of the individual components. In this way, you can use any wall
thickness – in 5 or 10 mm patterns – and then fit the one-gang
junction boxes. Single boxes, too, which do not lie on top of the
formwork, can be positioned – sturdily and torsion-proof – with the
aid of the extension elements and abutment. By using distance piece
142, combinations can be created, by means of displaced installation,
for the separate covering of different voltage types or to avoid
weaknesses in walls (e.g. for sound, stability or fire protection reasons).
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One-gang
junction box
Art. No 1263-60
Conduit connector
Art. No 1261-25
Extension element
10 to 50 mm
Art. No 1261-10
Prefabrication | Installation
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2
3
1 Fitting of the conduits in the slab ceiling elements takes place on the building site.
2 Slab ceiling boxes are easily opened with the KAISER punch pliers.
3 Insert the conduit tightly and exactly, then close the box with the lid.
Slab ceiling boxes.
The large slab ceiling boxes were designed specifically for industrial
manufacture. With two different installation heights of 105 and 115 mm,
they exactly meet the needs of in-factory installation and the different
heights of the space frames, or for maximum installation space. In the
concrete factory, the boxes are fixed to the formwork table by means of
hot glue or double-sided adhesive foil, and then cast. Fitting of the conduits
takes place on-site after the slab ceiling elements have been lifted into
place by means of a crane. To do this, remove the boxes’ screw-on covers
so that the exact-fitting openings can be made using KAISER punch pliers
in the upper section of the box for the conduits, and the conduits can be
connected to the box. Even if installation of a box was omitted during
industrial manufacture, or if additional boxes need to be fitted later, this is
not a problem. The one-gang box can be retrofitted in the prefabricated
ceiling in a Ø 65 mm drilling hole.
For making exact-fitting entries for cables and conduits
Punch pliers Art. No 1286-33/34
Slab ceiling
large box 115
Art. No 1227-55
Slab ceiling
large box 105
Art. No 1227-54
Slab ceiling box
for retrofitting
Art. No 1247-01
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Transitions for prefabrication.
KAISER offer several variants for wall-ceiling transitions. The 90° bend makes it easy to pull
the cables in, and is suitable for exits above the plain concrete ceiling or for suspended ceilings.
The design height of the wall-ceiling transition 90° makes it ideal for use with slab ceilings. The
straight type has a built-in measurement strip, and the required clearance to the formwork can
be fixed in 5 mm steps. The wall-ceiling transition 90° is available for Ø 20 and Ø 25 mm conduits;
the straight type is available for a Ø 25 mm conduit with protective covers, and with or without
glue.
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The oval funnel makes it easy to join
individual prefabricated parts. It offers
tolerance compensation of 2 or 1 cm, and
ensures secure conduit entries for M20 and
M25 conduits. The oval funnel can be fixed
onto steel formwork by means of glue, and
onto wooden formwork by means of nails or
wood screws to the auxiliary formwork. For
installation work, the oval opening is closed
with a hinged cover to prevent concrete
from entering during the concreting process.
Prefabrication | Installation
1
2
+/- 1 cm
+/- 2 cm
3
Tolerance compensation of 2 or 1 cm is possible
with the aid of the oval funnel. This ensures
that the secure conduit entry is retained.
1W
all-ceiling transitions function as a wall exit or as a connection element
between prefabricated parts.
2 The wall-ceiling transition 90º is ideal for slab ceilings.
3 Tolerance compensation of 2 or 1 cm is possible.
Wall-ceiling transition
Art. No 1261-12
Wall-ceiling transition 90º
Art. No 1261-16 / 1261-14
Oval funnel
Art. No 1261-42 / 1261-43
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System overview of HaloX®-O for halogen luminaires, LED luminaires and loudspeakers
The HaloX®-O system consists of various components which are assembled individually, as required.
Select the required components from the following illustrations:
1
Ceiling type/
installation
method
On-site mixed
concrete
retrofitting in
retrofitting in
slab ceilings
solid ceilings
HaloX®-O Einbausatz
2
Luminaires/
loudspeakers
Luminaires/
loudspeakers
Ø160 mm
Ø160 mm
94
85
85
70
HaloX®-O housing
3
70
HaloX®-O housing
with short tunnel
Installation
depth
Optional:
Increase in installation depth from
LV 105 mm / HV 110 mm with
extension rings
HaloX®-O housing
with transformer tunnel
HaloX®-O housing for drilling holes
in solid ceilings
Optional:
Increase in installation depth from
110 mm with extension rings
Extension rings
30 mm / 50 mm
Extension rings 10 mm
4
133*
133*
133*
235
Ø130 mm
133*
Accessory
type/
application
with clamping range
Ø160 mm
Luminaires/
loudspeakers
Luminaires
with transformer
for facing concrete,
fixed exit sizes
Universal sizes
Ceiling
exit
fixed exit sizes
Ø 68/75/80/
85/90/95/100 mm
68 x 68 mm /
75 x 75 mm
Ø 68/75/80/
85/90/95/100 mm
68 x 68 mm /
75 x 75 mm
Ø max. 100 mm
Front parts cornered Front parts round with Front parts cornered Universal front part
elastomer seal for
with elastomer seal for
facing concrete
facing concrete
* Measurements incl. front part
Front parts round
Installation technology for LED luminaires
50°C
50
50°C
C
min.
miinn.. 3300 mm
m
miinn.. 2200 mm
m
min.
max.
mm
maxx.. 1110
ma
1 m
10
m
1
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2
444°C
44°C
366°C
36°C
°
1 Luminaire selection LED (17 W)
Installation depth max. 110 mm.
2 Temperature profile
Room temperature 25°C
LED (17 W)
Ø max. 100 mm
Universal front part
with mineral
fibreboard
Installation in concrete | HaloX®-O
Installation housing and installation
HaloX®-O.
HaloX® -O for on-site mixed concrete offers a comprehensive system for
a very wide range of applications. Six round front parts with fixed opening
dimensions, two square front parts and universal front parts with variable
opening dimensions or with mineral fibreboard for individual installation
openings provide unlimited opportunities. In addition, the variable tunnel
modules and the extension rings allow the use of low-voltage luminaires
and luminaires with greater installation depths.
HaloX® -O installation kits are ideal for retrofitting in prefabricated
slab ceilings or solid ceilings. These systems allow retrofitting, and low-cost,
fast reactions to changes in plans.
HaloX®-O housing
Art. No 1290-40
HaloX®-O housing with
transformer tunnel
Art. No 1290-41
HaloX®-O housing with
short tunnel
Art. No 1290-42
HaloX®-O housing for
drilling holes
Art. No 1290-30
HaloX®-O installation kit
Art. No 1290-11
For making exact-fitting entries
Universal opening cutter Art. No 1085-80
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HaloX®-P installation housings.
HaloX®-P housings for slab ceilings are available in two different types for appropriate installation
methods. Both variants can be used from a total ceiling thickness of at least 160 mm. The
maximum ceiling cut-out is 100 mm with full measurement compensation during the laying of
slab ceilings on the building site. The optional transformer tunnel permits the installation of low
voltage luminaires with transformer, and the integrated KSK technology guarantees that the
conduits fit securely.
Method 1: With mineral fibreboard
This type is fixed to the formwork table and cast in the concrete factory. After fitting of the
conduits and completion of the ceiling on the building site, the ceiling cut-outs are determined
correctly-aligned. Subsequently, the installation openings are cut through the mineral fibreboard
and housing base. Luminaires and – if required – transformers can be fitted without any further
reworking.
Method 2: With mounting plate
The housings are fixed and cast to the formwork table in the concrete factory. After fitting of the
conduits and completion of the ceiling on the building site, the mounting plates are removed and
the ceiling cut-outs are determined correctly-aligned. Subsequently, the installation openings are
cut in the housing base, and remaining surfaces are simply filled in.
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Prefabrication | System HaloX®-P
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3
1
4
1D
epending on the installation diameter, tolerances which occur during the laying of slab ceilings can be corrected subsequently.
Variable installations are also possible.
2 Installation in the concrete factory: Fix the HaloX®-P housing with mineral fibreboard to the formwork table using hot glue.
Apply the glue in at least 4 places!
3 Snap the tunnel support onto the distance rod using the spacer (supplied)
4 Installation on the building site: Open the KSK technology with a hammer blow.
A
B
E
closing cap
(thermal protection)
A Rear part
B Housing
C Mounting plate
D Mineral fibreboard
E Tunnel
F The closing cap (thermal protection) ensures thermal separation between the luminaire installation
compartment and tunnel, and protects the electronics against overheating.
F
C
D
Product video
HaloX®-P housing
with mineral fibreboard
Art. No 1291-22
HaloX®-P housing
Art. No 1291-50
HaloX®-P housing with
mineral fibreboard and
transformer tunnel
Art. No 1291-16
HaloX®-P housing
with transformer tunnel
Art. No 1291-51
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System overview KompaX® for halogen luminaires, LED luminaires and loudspeakers
The KompaX® system consists of various components which are assembled individually, as required.
Select the required components from the following illustrations:
1
5
58
KompaX® 2
26
0
mm
m
0m
47
• Built-in luminaires or loudspeakers
+ additional components
(e.g. ballast device)
•C
eiling exits Ø 160-300 mm
Installation
depth
111
131
Ø 300 mm
Ø 290 mm
Ø 440 mm
2
KompaX® 3
131
Accessory
type/application
KompaX® 1
• Built-in luminaires or loudspeakers • Built-in luminaires or loudspeakers
+ additional components
• Ceiling
exits Ø 100-215 mm
(e.g. ballast device)
(prefabrication: Ø 100-200 mm)
• Ceiling exits Ø 100-200 mm
Optional:
Increase in installation
depth up to max. 200 mm*
Optional:
Increase in installation depth
up to max. 200 mm*
Optional:
Increase in installation
depth up to max. 200 mm
Intermediate frames
25 / 50 mm
Intermediate frames
25 / 50 mm
Intermediate frames
25 / 50 mm
On-site mixed
concrete
1293-27
Slab ceilings
for installation in
concrete factories
1293-28
variable with
filling-in of the
remaining surface
variable opening by using individual
front parts
Ceiling exit
4
variable opening and
tolerance compensation
with mineral fibreboard
Ceiling
type
3
1292-27
Slab ceilings
for installation in
concrete factories
1292-28
1293-15
1293-00
Slab ceilings
On-site
for installation in
mixed
concrete concrete factories
(optional wall installation: see below)
1294-27
1292-35
1292-00
1294-28
1294-15
1294-00
Optional for KompaX® 3:
KompaX®
Front rings
KompaX®
Front rings with
elastomer seal for
facing concrete
individual
Styrofoam
moulded parts
*) for 200 mm and more, please contact the factory
24
On-site mixed
concrete
www.kaiser-elektro.de
individual Styrofoam
moulded parts
elastomer seal for
facing concrete
Replacement
mineral fibreboards for
KompaX®
Installation kit for wall installation in vertical formwork
Installation in concrete | KompaX®
On-site mixed concrete and
prefabrication.
KompaX®-installation housings.
KompaX® housings with mineral fibreboard allow a variable, neutral-shaped, exact-fitting cut-out for
luminaires and loudspeakers. Inaccuracies which occur during the laying of industrially prefabricated
slab elements can be compensated for by the use of the mineral fibreboard. The mineral fibreboard
always offers enough scope for adjustments. Inaccuracies during installation of the slab ceiling can be
corrected afterwards, depending on the installation diameter.
• For luminaires and loudspeakers
• Exact-fitting, variable installation openings
• Any cut-out shape is possible
• Tolerance compensation when laying slab elements
Product video
25
KompaX® installation housings.
The KompaX® system for on-site mixed concrete and prefabrication consists of the three
types KompaX®1, 2 and 3. A large number of front rings offers you every possibility: Front rings
with fixed opening dimensions, elastomer front rings for facing concrete, individual Styrofoam
moulded parts and mineral fibreboards. Installation depths for luminaires and loudspeakers can
easily be adapted up to 200 mm*. In addition to ceiling installation, the KompaX®3 system also
allows installation in on-site mixed concrete and prefabricated walls.
Installation in an on-site mixed concrete ceiling (KompaX®1, 2, 3)
Snap-in the front ring on the housing and open the required conduit or cable entries. Position
the prepared housing and fix it to the housing using 4 nails. Insert the conduit and the support
conduit (supplied) (only KompaX®1 and 2). If necessary, fit an intermediate frame and then snap-in
the rear part. To prevent any upward movement, secure the housing to the reinforcement with
tie wires or similar. The ceiling can now be cast. After striking of the formwork, saw open the
visible front part with a jig saw so that the luminaire or the loudspeaker can be installed.
The shape-retaining KompaX® installation
housings are especially robust and have proved
their worth on the building site. The high-quality plastic and the special design stand up to
both the dynamic forces which occur during
processing and the rougher treatment found on
building sites.
The KompaX® housings with mineral fibreboard make possible variable and exact-fitting
installation openings. Inaccuracies which occur
during the laying of industrially prefabricated
slab elements can be compensated for by using
the mineral fibreboard.
Installation in an on-site mixed concrete wall (KompaX®3)
By using the stabilising installation kit, KompaX®3 housings can also be installed in the wall. Fix
the housing to the working formwork using at least 4 nails (any fitting to the opposing formwork
must be clarified on the building site). Fit the installation kit and – if necessary – the intermediate
frame to the housing. For additional security, fix the housing to the formwork using tension wires
or cable ties on the three loops, or, for facing concrete, to the reinforcement. After striking the
formwork, saw open the visible front part with a jig saw and remove the installation kit so that
the luminaire of the loudspeaker can be installed.
26
www.kaiser-elektro.de
*)for 200 mm and more, please contact
the factory
Installation in concrete | KompaX®
The KompaX® housings with mineral fibreboard front part make possible variable and
exact-fitting installation openings. This allows
the selection of built-in luminaire right up to its
actual installation.
1
2
3
4
1
2
3
4
F ix the housing to the formwork and reinforcement bars using nails and tie wires.
Secure, firm seat for the housing when the concrete is poured.
T he installation kit is pre-mounted including the housing.
F or special requirements and filigree design quality, Styrofoam mouldings are available in
almost all geometric shapes and which make possible even an exact ceiling-flush luminaire cover.
There are no limits to what you can create!
KompaX®1 housing for
on-site mixed concrete
with mineral fibreboard
Art. No 1293-27
KompaX®1 housing
for slab ceilings
Art. No 1293-15
KompaX®1 housing
for slab ceilings
with mineral fibreboard
Art. No 1293-28
KompaX®2 housing
for on-site mixed concrete
Art. No 1292-00
KompaX®2 housing
for on-site mixed concrete
with mineral fibreboard
Art. No 1292-27
KompaX®2 housing
for slab ceilings
Art. No 1292-35
KompaX®2 housing
for slab ceilings
with mineral fibreboards
Art. No 1292-28
KompaX®3 housing
for on-site mixed concrete
Art. No 1294-00
KompaX®3 housing
for on-site mixed concrete
with mineral fibreboard
Art. No 1294-27
KompaX®3 housing
for slab ceilings
Art. No 1294-15
KompaX®3 housing
for slab ceilings
with mineral fibreboards
Art. No 1294-28
KompaX®1 housing for
on-site mixed concrete
Art. No 1293-00
For making exact-fitting entries
Universal opening cutter Art. No 1085-80
27
Universal installation housing.
For a wide range of options.
Universal installation housing for fitting almost all accessory sizes and shapes in concrete
walls and ceilings. The housing system consists of nine different installation housings and a wide
range of accessories.
Concrete offers unlimited opportunities for architects. KAISER installation opportunities create
space in concrete – ideal for architects to use their creativity and all kinds of technical installations.
You can put your trust in our decades of experience and the know-how and skills we have
gained from hundreds of successful projects. Our developers are constantly producing new
products, innovations and solutions for the complex tasks found in building technology. We
provide you with scope and opportunities for your ideas, and we design safety and security. Just
contact us when you are thinking of installations in concrete.
•
•
•
•
•
F or
For
For
For
For
28
displays, LED luminaires and much more
installing almost all shapes and sizes
wall and ceiling installation
on-site mixed concrete and prefabrication
horizontal and vertical formwork, and also masonry
www.kaiser-elektro.de
Universal installation
housing with mineral
fibreboard
Art. No 1223-22
Universal installation housing
258 x 188 x 135 mm
Art. No 1298-37
Installation in concrete | Universal installation housings
1
2
3
1 KAISER offers installations for a wide range of accessories and components, e.g. hands-free speaking systems.
2 For installation housings with mineral fibreboard, the openings can be defined as required.
3 F or fixing accessories, use only screws which go into – but not through – the mineral fibreboard, e.g. SPAX countersunk head 3.5 x 15 mm)
Universal installation
housing with mineral
fibreboard
Art. No 1224-22
Universal installation housing
with mineral fibreboard
Art. No 1295-22
Universal installation housing
with mineral fibreboard
Art. No 1296-22
Universal installation
housing with mineral
fibreboard
Art. No 1297-22
Universal installation housing
258 x 188 x 200 mm
Art. No 1298-38
Universal installation housing
408 x 308 x 135 mm
Art. No 1297-34
Universal installation housing
408 x 308 x 235 mm
Art. No 1297-35
Prefix® installation set /
Prefix® wing set
Art. No 9940.20/22/40/44
To make exact-fitting entries
Step drill Art. No 1284-32
29
System overview wire-pull casings / Universal installation housings
The wire-pull casing system consists of various components for assembly according to individual
requirements. Please select the required parts for the wall and/or ceiling as follows:
1
Installation
method
On-site mixed concrete wall and
ceiling
Fixing to the boarding
On-site mixed concrete wall
Fixing to the reinforcement
Prefix® wing set
9940..
Size
2
250 x 180 x 120 mm
9916
3
250 x 180 x 185 mm
9916.21
400 x 300 x 120 mm
9917
400 x 300 x 220 mm
9917.21
Option for
insulation layer
Upper frame for extending the wire-pull casings for retrofitting
of insulation under the ceiling
9916.68
9917.68
4
Wire-pull casings
9916.06
9917.06
Screw-on
cover
Covers
5
Plaster cover
Applications
Wire-pull casings
Waterproof
cover
9916.02
9917.02
9916.03
9917.03
Mineral
fibreboard
Universal installation casings
1298-37
30
www.kaiser-elektro.de
1298-38
1297-34
1297-35
Installation in concrete | Wire-pull casings
Wire-pull casings.
Large-volume pull-in aid
and opening for cable exit
and accessory installation.
KAISER wire-pull casings ensure expert cable routing through conduit
networks. According to DIN 18015-1, cable lengths of more than 12 metres
and more than two bends require wire-pull casings which make possible
the later pulling or fitting of cables at any time.
Wire-pull casings offer multiple cable entry options and maximum space
for securing a continuous cable network – even for subsequent alterations
to the electrical installation.
•
•
•
•
•
•
Fast, secure installation with pre-fitted nails
Clean formwork removal when facing concrete is required
High level of shape stability, no inner support required
Multiple cable entry options
Easy fixing in the wall by means of Prefix® installation technology
Stackable
31
Electrical installation in concrete.
At a glance.
www.kaiser-elektro.org/ortbeton
Installation in on-site mixed concrete.
Installation in walls
One-gang box (58 mm)
1255-40 | p. 8
One-gang box
1255-43 | p. 8
One-gang
junction box
(82 mm)
1265-40 | p. 8
One-gang
junction box
(79 mm)
1260-40 | p. 8
Wall light
connection box (58 mm)
1248-40 | p. 8
Junction box
1276-70 | p. 8
Junction box
1276-71 | p. 8
One-gang box
PERILEX®
1276-40 | p. 8
One-gang box CEE
1275-40 | p. 8
Electronics box
1268-40 | p. 8
Abutment
1210-02
Stützelement
Ø 20 mm
1212-...
Klebefolie
1219-00
Distanzstück 91
1259-04
Two-gang junction box
1269-40 | p. 8
Accessories
Abutment for
adhesive foil
1205-02
Concrete building boxes for fixing to the reinforcement
Prefix® 60
1211-61 | p.10
Prefix® 35
1211-36 | p.10
Installation in ceilings
Ø 35 mm
Ceiling
junction box
1264- 50 | p. 12
Ø 60 mm
Domed box 45º
1249 - 44 | p. 12
Ø 60 mm
Ceiling
junction box
1265-50 | p. 12
Ø 60 mm
Ceiling large
conduit box
1260-50 | p. 12
Ceiling box 45º
1248-50 | p. 12
Slab ceiling box for
retrofitting
1247- 01 | p. 12
Universal ceiling
and wall exit
9959 | p. 12
Ceiling junction box
1245 - 63 | p. 12
Ø 35 mm
Ø 35 mm
Ø 60 mm
Ceiling box 45º
1249-50 | p. 12
Ø 60 mm
Domed box 45º
1248-44 | p. 12
Ø 35 mm
Ceiling junction box
1245 - 62 | p. 12
Signal cover
1181-35
Wall-ceiling transitions
M20
M25
M32
M40
End and
transition bush
1204 - 24 | p. 14
End and
transition bush
1204 - 34 | p. 14
End and
transition bush
1204 - 29 | p. 14
End and
transition bush
1203 - 28 | p. 14
M20
Wall and
ceiling transition
1202- 04 | p. 14
M25
Wall and
ceiling transition
1202- 34 | p. 14
M32
Wall and
ceiling transition
1202- 29 | p. 14
Ceiling strip
4552 | p. 14
32
www.kaiser-elektro.de
Ceiling strip
(Ceiling exit)
1283-33
Ceiling strip
(Ceiling exit)
1283-34
Formwork protection
4558
The complete programme with all information is in the KAISER catalogue and on the internet at www.kaiser-elektro.de
Installation in concrete | At a glance
www.kaiser-elektro.org/bbwerksfertigung
Prefabrication.
Installation in walls
One-gang
junction box
(48.5 mm)
1262-60 | p. 16
One-gang
junction box
(68.5 mm)
1263-60 | p.16
One-gang
junction box
(83.5 mm)
1264-60 | p. 16
One-gang
junction box
(48.5 mm)
1262-70
One-gang
junction box
(68.5 mm)
1263-61 | p. 16
One-gang
junction box
(83.5 mm)
1264-61 | p. 16
One-gang
junction box
(48.5 mm)
1262-71 | p.16
One-gang
junction box
(68.5 mm)
1263-71 | p. 16
Magnet
1261-80
Plaster
compensation ring
1261-60
Extension element
10 to 50 mm
1261-10
One-gang
junction box
(68.5 mm)
1263-70
One-gang
junction box
(48.5 mm)
1262-61
Conduit connector
1261-20/25/32/40 | p. 16
Accessories
Distance piece 142
1261-18
UniversalExtension element
1261-06/07/08/09
Abutment
1261-11/72
Installation in Decken
Slab ceiling
large box 115
1227-55 | p. 17
Slab ceiling
large box 105
1227-54 | p. 17
Slab ceiling box
for retrofitting
1247- 01 | p. 12
Installation in Decken
M25
M25
Wall-ceiling
transition
1261-12 | p. 18
M20
Wall-ceiling
transition
1261-16 | p. 18
Wall-ceiling
transition
1261-73 | p. 18
M25
Wall-ceiling
transition
1261-14 | p. 18
www.kaiser-elektro.org/bbeinbaugehaeuse
M20
Oval funnel
1261-42 | p. 18
M25
Oval funnel
1261-43 | p. 18
Installation housings.
On-site mixed concrete
Luminaire and loudspeaker housings, installation dimension up to Ø 100 mm
HaloX® -O
HaloX® -O housing
housing
with transformer tunnel
1290-40 | p. 20 1290-41 | p. 20
HaloX® -O front parts
for facing concrete
1281-61/... | p. 20
HaloX® -O housing with
short tunnel
1290-42 | p. 20
HaloX® -O- front parts
for quadratic DA*
1281-08/09 | p. 20
HaloX® -O- front parts
for quadratic DA*,
for facing concrete
1281-68/69 | p. 20
HaloX® -O housing for
drilling holes
1290-30 | p. 20
HaloX® -O
installation kit
1290-11 | p. 21
HaloX® -O universal
front part for DA*
1281-10 | p. 20
HaloX® -O universal
front part for DA*
1281-11 | p. 20
The complete programme with all information is in the KAISER catalogue and on the internet at www.kaiser-elektro.de
HaloX® -O front parts
1281-01/... | p. 20
*DA = ceiling exits
33
www.kaiser-elektro.org/bbeinbaugehaeuse
Installation housings.
Prefabrication
Luminaire and loudspeaker housings, installation dimension up to Ø 100 mm
HaloX® -P housing with
mineral fibreboard
1291 - 22 | p. 22
HaloX® -P housing with
mineral fibreboard and HaloX® -P housing with
mounting plate
transformer tunnel
1291 - 15 | p. 22
1291 - 23 | p. 22
HaloX® -P housing
1291 - 50 | p. 22
HaloX® -P housing with
transformer tunnel with HaloX® -P housing with
transformer tunnel
mounting plate
1291 - 51 | p. 22
1291 - 16 | p. 22
On-site mixed concrete and prefabrication
Luminaire and loudspeaker housings, installation dimension up to Ø 300 mm
KompaX®1 housing for
on-site mixed concrete KompaX®1 housing for
with mineral fibreboard slab ceilings
1293 - 15 | p. <?>
1293 - 27 | p. <?>
KompaX®1 housing
for slab ceilings with
mineral fibreboard
1293 - 28 | p. <?>
KompaX®1
intermediate frame
25 mm/50mm
1293 - 14 | p. <?>
KompaX®2 housing for
KompaX®2 housing for on-site mixed concrete KompaX®2 housing
on-site mixed concrete with mineral fibreboard for slab ceilings
1292 - 00 | p. <?>
1292 - 35 | p. <?>
1292 - 27 | p. <?>
KompaX®2 housing
for slab ceilings with
mineral fibreboard
1292 - 28 | p. <?>
KompaX®2
intermediate frame
25 mm / 50 mm
1292 - 14 | p. <?>
KompaX®3 housing for
KompaX®3 housing for on-site mixed concrete KompaX®3 housing for
on-site mixed concrete with mineral fibreboard slab ceilings
1294 - 15 | p. <?>
1294 - 00 | p. <?>
1294 - 27 | p. <?>
KompaX®3 housing for
slab ceilings with mineral fibreboard
1294 - 28 | p. <?>
KompaX®3
intermediate frame
25 mm / 50 mm
1294 - 13/14 | p. <?>
KompaX®1 housing for
on-site mixed
concrete
1293 - 00 | p. 25
Accessories
KompaX® front rings
KompaX® front rings in KompaX®3 installation
facing concrete version kit for wall installation
Universal installation housings with mineral fibreboard
Universal installation
housing with mineral
fibreboard
90 x 90 x 70 mm
1223-22 | p. 28
Universal
installation housing
150 x 90 x 70 mm
1224-22 | p. 28
Universal
installation housing
128 x 128 x 86 mm
1295-22 | p. 28
Universal
installation housing
180 x 180 x 90 mm
1296-22 | p. 28
Universal
installation housing
250 x 220 x 90 mm
1297-22 | p. 28
Universal
installation housing
258 x 188 x 135 mm
1298-37
Universal
installation housing
258 x 188 x 200 mm
1298-38
Universal
installation housing
408 x 308 x 135 mm
1297-34
Universal
installation housing
408 x 308 x 235 mm
1297-35
Telescope support
9957
34
www.kaiser-elektro.de
Installation in concrete | At a glance
www.kaiser-elektro.org/zugkaesten
Wire-pull casings.
Wire-pull casings
Wire-pull and
junction casing
175 x 120 x 64 mm
9912.01
Wire-pull and
junction casing
170 x 115 x 95 mm
9911-01
Telescope support
9957
Wire-pull casing
250 x 105 x 94 mm
9914.01
Wire-pull casing 4
250 x 180 x 120 mm
9916
Wire-pull casing 4
250 x 180 x 185 mm
9916.21
Wire-pull casing 4
400 x 300 x 120 mm
9917
Wire-pull casing 4
400 x 300 x 220 mm
9911.01
Junction casings
Wire-pull and
junction casing
115 x 115 x 76 mm
9909.01
Wire-pull and
junction casing
115 x 115 x 101 mm
9908.01
Wire-pull and
junction casing
115 x 115 x 150 mm
9908.21
Wire-pull and
junction casing
115 x 115 x 105 mm
9907
Junction casing
128 x 128 x 80 mm
1295-02
Junction casing
180 x 180 x 82mm
1296-02
Junction casing
250 x 220 x 82mm
1297-02
Potential
equalisation casing
250 x 220 x 82mm
1297-75
Potential
equalisation casing
128 x 128 x 80mm
1295-73
Zubehör
Wings and adapter required per product
9940.22 (2 wings and adapter)
2
9940.44 (4 wings and adapter)
3
9940.20 (2 wings)
4
9940.40 (4 wings)
1
Prefix® mounting set
9940.22/44
Prefix® wing set
9940.20/40
www.kaiser-elektro.org/werkzeuge
Installation in concrete.
Tools
Ø 20 mm
Ø 25 mm
Universal
opening cutter
Art. No 1085-80
Punch pliers
Art. No 1286-33
Punch pliers
Art. No 1286-34
Stripping pliers AMZ 2
Art. No 1190-02
Reamer
Art. No
1284-...
Step drill
Art. No 1284-32
Punch and expanding
dowel fitting tool
Art. No 1284-62/63
Nail inserter
Art. No 1284-69/68
The complete programme with all information is in the KAISER catalogue and on the internet at www.kaiser-elektro.de
35
Systems and solutions
for professional electrical installation.
Since 1904, KAISER has developed and manufactured systems and products as a basis for good installation.
Planners and users benefit internationally from the practical solutions for their daily operations in all areas of installation.
Energy efficiency.
Innovative KAISER products support you in satisfying the
requirements of the EU guidelines and the national regulations such as the Energy Conservation Regulations (EnEV).
Fire protection.
KAISER fire protection systems offer you reliable protection for electrical installations in fire protection
walls and ceilings.
KAISER‘s innovative sound insulation boxes ensure the
structural requirements for sound insulation walls, even
with pre-fitted installations.
Radiation protection.
The use of the new radiation protection boxes maintains
the wall‘s radiation protection without the need for any
additional screening measures.
Refurbishment
dc0316ENweb | Errors and technical alterations excepted.
Sound insulation.
Technical information and advice
You will find more information about products, system solutions and communication media on our website:
www.kaiser-elektro.de and on Youtube at www.youtube.com/kaiserelektro.
For additional questions or information, please contact our technical staff.
KAISER Tel.: +49(0)2355.809.61 · KAISER Email: technik@kaiser-elektro.de
KAISER GmbH & Co. KG
Ramsloh 4 · 58579 Schalksmühle
GERMANY
Tel.+49 (0) 23 55 / 809-0 · Fax +49 (0) 23 55 / 809-21
www.kaiser-elektro.de · info@kaiser-elektro.de
© KAISER GmbH & Co. KG.2016
KAISER has matching product system solutions which are
used safely, consistently and in accordance with building-site
practices for redeveloping, renovating and modernising work.