IMPROVED POWER QUALITY SOLUTIONS USING ADVANCED SOLID-STATE SWITCHING AND STATIC COMPENSATION TECHNOLOGIES Masatoshi Takeda, Ph.D. Gregory F. Reed, Ph.D. Member, IEEE Shotaro Murakami Mkubishi Electric Power Products, Inc. Power Systems Division Katsuhisa Tokuhara 1. ADVANCED SSTS TECHNOLGOY Utility distribution networks, sensitive industrial loads, and critical commercial operations all suffer from various types of outages and service interruptions which can cost significant financial 10SSper incident based on process down-time, lost production, idle work forces, and other factors. The types of interruptions which are experienced can generally be classified as power quality related problems caused by voltage sags and swells, lightning strikes, and other distribution system related disturbances. In many instances, the use of a SolidState Transfer Switch (SSTS) and/or a Distribution Level Static Compensator (D-STATCOM) can be some of the most cost-effective solutions for these types of power quality problems. The SSTS, which essentially consists of a pair of thyristor switch devices, enables seamless transfer of energy from a primary source to an alternate source in order to avoid service interruption upon a deficiency in power quality. The D-STATCOM, which consists of a thyristor-based voltage source inverter, uses advanced power electronics to provide voltage stabilization, flicker suppression, power factor correction, harmonic control, and a host of other power quality solutions for and lMtUStIW Aritsuka Mitsubishi Electric Corporation Power Electronics Systems Department ABSTRACT bOth Utlllty Tomohiko Isao Iyoda, Ph.D. appllCiitlOIK. Key Words – Solid-State Transfer Switch, SSTS, Hybrid Switch, Thyristor, Static Voltage Compensation, Voltage Source Inverter, D-STATCOM, Power Quality, Custom Power The successful operation of an SSTS scheme provides a seamless transfer of electrical energy from a primary supply to a secondary supply without service interruption to even the most critical and sensitive loads. As a result, power quality problems become transparent to the critical or sensitive customer loads that the SSTS protects. However, a thynstor is not a pure conductor and raises some issues in terms of loss consumption and cooling. In a conventional SSTS, line current flows in the thynstors continuously, causing a great deal of loss consumption and element heating during normal operation. As a result, relatively large cooling equipment is required which imposes additional operating costs on the user in order to maintain thyristor cooling. It also results in reduced efficiency and lower reliability in the device. In order to solve the power quality related issues previously discussed, the authors have developed an advanced solid-state transfer switching scheme using a novel hybrid switch device, resulting in negligible loss consumption and eliminating the need for cooling equipment. The hybrid switch device essentially consists of a pair of thyristors and a high-speed mechanical parallel switch which has an opening time capability of less than 1 millisecond. During normal operation, the line current is by-passed by the parallel switch and the thyristor does not conduct the current. When an opening operation is required, the parallel switch is opened and the thyristor is turned on, is Consequently, the current simultaneously. commutated to the thyristor immediately and blocked by the thyristor at the first zero crossing of the current. Thus, the resultant loss consumption of the devices is negligible since the thyristor conducts only during the few milliseconds of a transfer operation. The parallel switch opening time of less than 1 millisecond secures the same operational characteristics of a switching 0-7803-4893-1/99/$10.00 (c) 1999 IEEE device consisting of thyristors alone. This characteristic enables the hybrid switch device to be applied to a solidstate transfer switching scheme. Based on the incorporation of the hybrid switch device and the elimination of cooling equipment, an extremely compact, lightweight, and highly reliable SSTS system is realized. The following breakthroughs were made during the development of the hybrid switch device: (1) Development of a driving scheme for the parallel switch (2) Realization of fast current commutation parallel switch to the thyristors During normal operation, line current is by-passed by the parallel switch (l% 1). When the transfer operation is required, PS 1 is opened and TS 1 is turned on, simultaneously. Consequently, the current is commutated to TS 1 immediately and blocked by the TS 1 at the first zero crossing of the current. Immediately after completing the blocking of current, the opposite side thyristor switch (X32) behgs to conduct the current to the load from the alternate source. The parallel switch (PS2) is then closed and bypasses the current. PrimarySource AkerrmteSource from the ceder 2 Feede (3) Compact design using 12 kV, 1.5 kA thyristors A circuit diagram of the hybrid switch device is shown in F&ure 1. During normal operation, line current is bypassed through the parallel switch (PS) and the thyristor (TH) does not conduct the current. When an opening operation is required, PS is opened and TH is turned on, current is the simultaneously. Consequently, commutated to TH immediately and blocked by TH at the first zero crossing of the current. I Sensitive Load I Figure 2 - Principal Configuration of SSTS Using the Hybrid Switch Device The overall ratings of the SSTS are shown below in Table 1 for the 15 kV design and 600 A and 1200 A continuous current ratings. Table 1 - Ratings of SSTS Rated Voltage Rated Current Interrupting Current BIL PS: Parallel Switch TH 1, TH2 Thyristor Switch AR: Zkc Oxide Surge Amester Cooling Method Overall Efficiency I I 1 15 kv 600 A/l,200A 12.5 kAl 25 kA 95 kV Natural Cooling Greater than 99.99% Figure] - Circuit Diagram of Hybrid Switch Figure 2 shows a one-line circuit diagram of the SSTS system incorporating the hybrid switches. A pair of hybrid switch devices are utilized for the SSTS scheme. An external outline view of the SSTS system for a 15 kV, 1200 rating is shown in Figure 3. Figure 4 shows an example of the test results. Upon sensing the voltage sag, the transfer operation is made within % cycle, or less than 4 milliseconds. 0-7803-4893-1/99/$10.00 (c) 1999 IEEE 3. ADVANCED D-STATCOMTECHNOLGOY The development efforts of advanced static compensation technology at the distribution level have resulted in a new Compact D-STATCOM device which exhibits high speed control of reactive power compensation in order to provide voltage stabilization, flicker suppression, and other types of system control. The D-STATCOM incorporates an innovative design essentially consisting of a GTO-or GCT-based voltage source inverter set connected to the power system via a multi-winding inverter transformer. Figure 3- External View of SSTS (15 k~ 1200 A) Figure 5a shows a basic configuration . equivalent Iw, Ntcmw SOlua voltage Rc(WCC ., IIKv, M* V* ,m“, Akmaie S’Ymx euncnt sOuraLMsmalt . ‘+ 1~ k“~ . . 1 D-STATCOM. The Vs OTO’2+ PowerSystem Invener .’ Ed~ k Tmsf.OmrAm Figure 4 - Test Results of Load Transfer Operation with SSTS d A novel switching device using a hybrid system of a parallel switch and a thyristor switch, and the of this switching device to the SSTS system application are briefly presented. The operating characteristics of the device are exhibited in the test results. hybrid switching device and its use in the SSTS system promise to be effective tools in solving power quality issues for power distribution networks. m K VoItsge Source Transformer 4 I (a) Basic Configuration of Compact D-STATCOM VI 2. SSTS SUMMARY The advanced of the Compact and i“ ,0+ m, circuit diagram D-STATCOM mainly consists of DC voltage source behind self-commutated inverters using GTO or GCT thyristors, and a transformer. The GTO inverter with a DC voltage source can be modeled as a variable voltage source, as shown in the equivalent circuit of F@ure 5b. Volwc Rcralc.i The compact design has resulted in a size ratio improvement of nearly 1/3 the area and 1/5 the volume of a conventional D-STATCOM device. This enables greater flexibility in terms of installation possibilities, and also provides a means to easily relocate the device at various locations within the power system. Inverter output Vokage Tr Irnpedanee I System Voltage (b) Equivalent Circuit of Compact D-STATCOIW Figure 5 - Basic Configuration and Equivalent Circuit of the Compact D-STATCOM 0-7803-4893-1/99/$10.00 (c) 1999 IEEE The distribution power system can also be modeled as a voltage source. The two voltage sources are connected by a reactor representing the leakage reactance of the The phase of the output voltage of the transformer. thyristor-based inverter, Vi, is controlled in the same way as the system voltage, Vs. F@re 6 shows the principal operation modes of the D-STATCOM output current, I, which varies depending upon Vi. ● F@re 7 below shows the main circuit configuration of a 20 MVAr Compact D-STATCOM which consists of a GTO inverter and multiplex transformer. Resulrsnt Voltoge No Load mode (Vs=Vi) *Unit Inverter Voltage and Current & ● (a)Vs=Vi % Capacitive mode (Vi>Vs) vs. .< Figure 7- Vi ‘)------q-j 1j vi * / . Reactive mode (VieVs) ‘s~’ Figure 6- ,1. ~i Main Circuit Configuration for 20 MVAr Compact D-STATCOM ,,N VS -.. 1 1 ● I Multiple Transformer am,,, , Principal Operation Modes of the Compact D-STATCOM As shown in F@e 6, if Vi is equal to Vs, then no If Vi is reactive power is delivered to the system. greater than Vs, the phase angle of Ii is leading with respect to the phase angle of Vs by 90 degrees. Thus, a leading reactive power flows in the Capacitive Mode of the D-STATCOM. If Vi is lower than Vs, the phase angle of Ii is lagging with respect to the phase angle of Vs by 90 degrees. Thus, a lagging reactive power flows in the Inductive Mode of the D-STATCOM. The quantity of the reactive power flow is proportional to the difference between Vs and Vi. A typical control circuit of the Compact D-STATCOM is shown below in F@re 8. The three-phase load currents to be compensated (iLa, iLb, and iLc) are measured from the system and transformed to two-phase orthogonal components (ip and iq) on rotating coordinates synchronized with the line voltage. T i 1 Figure 8- I Control Circuit Configuration of Compact D-STATCOM 0-7803-4893-1/99/$10.00 (c) 1999 IEEE The outputs of the filter circuit are inversely transformed to three-phase components (isa, isb, and isc). The output current of the Compact D-STATCOM is controlled by three-phase current feedback control using isa, isb, and isc as reference signals for each phase. The output signals of the current control added by a sensed system voltage signal becomes the voltage reference signal of the PWM control. The PWM control circuit generates the firing signal of the GTO by comparing triangular wave carrier signals to the voltage reference signal. The ratings of the GTO-based inverter for the 20 MVAr unit are shown below in Table 2. Table 2 - Ratings of GTO Inverterfor 20 iWAr Compact D-STATCOM Rated Capacity 20 MVA DC Voltage 2500 V Output Voltage 1250 V Output Current 1500A Switching Frequency 5 Pulse PWM (300 Hz for 60 Hz System) Flicker Compensation Application: The amount of fllcker generated by arc furnaces tends to increase with the increased size and higher efficiencies of arc For weak distribution systems where the furnaces. operation of arc furnaces causes a significant power quality problem, the high-perfomnance of a flicker compensation device is necessary. As a solution to this particular power quality need, the D-STATCOM has been applied for a number of applications and has provided excellent performance for arc furnace flicker suppression. F@re 9 shows the system configuration for a flicker compensation installation. The fllcker caused by the arc furnace operation was measured by use of an approved flicker meter, The output of the meter was A lO, and it was used as an indicating factor of voltage flicker. The voltage deviation of the meter from the reference value is calculated for each cycle. It is then filtered by a human eye sensitivity curve and integrated for one minute to output A1O. Distribution system f R x Rs+x M;! Transformer Ijis i, Transformer of Arc Furmce , . -r D-STATCOM Arc Furnace Figure 9 - System Configuration for Arc Furnace Flicker Compensation Application Table 3 shows the fourth maximum values and the improvement ratio for operation of the D-STATCOM to compensate the flicker. In this application, the flicker realized was 58~o on average with suppression utilization of the D-STATCOM. In this case, the capacity of the D-STATCOM was 2170 of the maximum reactive power generated from the arc furnace. The measured results clearly indicate the high-performance achieved by the D-STATCOM for flicker suppression. Table 3 - Evaluation of D-STATCOM Arc Furnace Flicker Compensation Installation No. of 4’ A1O A1O Improvement Maximum (w/out D-STAT) (w/ D-STAT) Ratio 1 1.30 0.58 55.1% 2 1.12 0.47 58.3% 3 1.09 0.42 61.7% 4. D-STATCOM SUMMARY The Compact D-STATCOM has been developed and its innovative design incorporates a DC voltage source behind a thynstor-based voltage source inverter set connected to the power system via a multi-winding inverter transformer. The device is 1/3 the area and 1/5 the volume of a conventional D-STATCOM. Operation of the Compact D-STATCOM provides an advanced, high-speed control technology for reactive power compensation in order to provide flicker suppression, voltage stabilization, power factor control, and other distribution system mitigation measures for power quality improvement. 0-7803-4893-1/99/$10.00 (c) 1999 IEEE 5. REFERENCES 6. BIOGRAPHIES [1] Reed, G., Takeda, M., Yamamoto, H., Aritsuka, T., Kamiyama, I., “Development of a Novel Hybrid Switch Device and Application to a Solid-State Transfer Switch; accepted for Conference Proceedings, LEEWPES 1999 Winter Meetings, New York, NY. [2] Schwartzenberg, J.W., DeDoncker, R.W., “15 kV Medium Voltage Static Transfer Switch; IEEE, May/June, 1995. [3] Reason, John, “Solid-State Transfer Electrical World, August, 1996. Switch: [4] T.akeda, M., et. al., “Development of SVG Series for Voltage Control over Three-Phase Unbalance caused by Railway Load,” IPEC, Yokohama, 1995. [5] Mori, S., et. al., “Development of a Large Static Var Generator Using Self-Commutated Inverters for IEEE Improving Power System Stability;’ Transactions on Power Systems, Vol. 8, No. 1, February, 1993. [6] Iyodaj L, Hosokawa, Y., Kinoshita, H., “Development of Compact STATCOM (Active Type Static Reactive Power Compensator): Mitsubishi Electric Corporation. Gregory F. Reed, Ph.D. - Dr. Reed received his Ph.D. in Electric Power Engineering from the University of Pittsburgh in 1997. He is currently Manager of the Power Systems Division at Mitsubishi Electric Power Products, Inc. Dr. Reed is a Member of the IEEE since 1985 and is a member of the Custom Power Task Force (IEEE 15.06.06.01) and the Voltage Source Inverters Working Group (JVG 15). He is also Chairman of the IEEWPES Pittsburgh Chapter. Masatoshi Takeda, Ph.D. - Dr. Takeda received his Ph.D. in Electrical Engineering from Osaka University, Japan in 1996. He is currently Manager of HVDC Projects, Power Electronics Department at Mitsubishi Electric Corporation in Kobe, Japan. Dr. Takeda is a member of the IEE Japan since 1973, and is a full participating member of the CIGRE Working Group on STATCOM. Lsao Iyoda, Ph.D. - Dr. Iyoda received his Ph.D. in Electric Power Engineering from Kyoto University, Kyoto, Japan in 1992. He is currently Manager of the Power Electronics Technologies Section, Power System & Transmission Engineering Center at Mitsubishi Electric Corporation in Kobe, Japan. Dr. Iyoda is a Member of the IEEE, JIEE, and the Japan Society of Power Electronics. He is also a member of the CIGRE Task Force on Modeling of Power Electronics Equipment (FACTS) in Load Flow and Stability Programs. Tomohiko “Tomo” Aritsuka - Mr. Aritsuka received his B.S. in Mechanical Engineering from Nagoya University in 1986. He is currently an Assistant Manager in the Power Conwoller Systems Engineering Section, Power Electronics Systems Department in Kobe, Japan. Mr. Arhsuka is a member of the IEE Japan since 1986, and is a full participating member of the CIGRE Working Group on Active Filter. KatsuhH Tokuhara - Mr. Tokuhara received his B.S. in Electrical Engineering from Hiroshima University in 1991. He is currently an Engineer in the System Analysis Technologies Section, Power System & Transmission Engineering Center at Mitsubishi Electric Corporation in Kobe, Japan. Mr. Tokuhara is a Member of the IEEE since 1998. 0-7803-4893-1/99/$10.00 (c) 1999 IEEE