Purchasing Electrical Safety PPE www.salisburybyhoneywell.com Prepared by Cindy Meister, Manager, National Accounts/Government 1 SALISBURY BY HONEYWELL - CONFIDENTIAL EDUCATE YOURSELF WITH THE STANDARDS OSHA 29 CFR 1910 SUBPARTS and 1926 SUBPART K Electrical NFPA 70 National Electric Code ® NFPA 70-E Standard for Electrical Safety in the Workplace® IEEE Std 1584 Institute of Electrical and Electronics Engineers Guide for Performing Arc-Flash Hazard Calculations ® ASTM Standards on Electrical Protective Equipment For Workers 2 • Electrical Safety Standards for Employee Workplaces - This standard suggests how to determine and calculate electrical hazards in the workplace. Within this standard are recommendations for proper PPE (Personal Protective Equipment). - Addresses hazards: Shock Arc Flash Blast - Standards for shock and arc - flash boundaries Standards for personal protective equipment SALISBURY BY HONEYWELL - CONFIDENTIAL How do you determine the correct PPE… if employees are working within the limited approach boundary of exposed electrical conductors or circuit parts that are or might become energized? 1. Complete an Arc Flash Incident Energy Analysis An Arc Flash Study is a calculation performed by a P.E. to determine the incident energy at each work station, which determines the various arc flash boundaries, and required P.P.E. when working on or approaching each boundary. Mitigation should be part of the study, the engineer should recommend how to reduce the incident arc flash hazard. This requires them to complete a short circuit study and a protective device coordination study. An Arc Flash Study / Analysis should only be performed by experienced and qualified electrical engineers knowledgeable in power system engineering, IEEE 1584, NFPA 70E and arc flash studies. or 2. Utilize 2012 NFPA 70E Tables 130.7 ( C ) ( 15 ) (a) 3 Using the NFPA Table 130.7 is acceptable if you know your short circuit current and fault clearing time AND these results fall within the parameters of using the table. Voltage is only one aspect of determining what arc flash PPE to use. You also need to figure: available fault current (amps), the working distance between the worker and the equipment, the clearing time of the circuit protection device, the spacing between conductors or from a conductor to ground, the number of phases, whether the conductors are in an en- closure, and the equipment configuration to determine potential Arc Flash exposure. Actual engineering studies have found that the NFPA 70E table can suggest using far more protective equipment than is actually necessary. Tables do not address all tasks. SALISBURY BY HONEYWELL - CONFIDENTIAL Utilizing NFPA 70E 2012 HRC TABLES When Calculated Incident Energy Range (Cal/cm^2) 0 to 1.2 4 Using Tables Hazard Minimum PPE Personal Protective Equipment Risk Rating Category (Cal/cm^2) Protective Clothing: Non-melting or Untreated Natural Fiber 4.5 0 N/A >1.2 to 4 1 4 >4 to 8 2 8 >8 to 25 3 25 >25 to 40 4 40 >40 Danger Danger oz/sq yard, Long Sleeve Shirt and Long Pants. Protective Equipment: Safety Glasses or Goggles Hearing Protection, Heavy Duty Leather Gloves Protective Clothing: Arc Rated Long Sleeve Shirt and Long Pants or Coveralls, Arc Rated Hard Hat and Face Shield or Arc Rated Hard Hat and Arc Rated Flash Hood Protective Equipment: Safety Glasses or Goggles, Hearing Protection, Heavy Duty Leather Gloves (Insulated Gloves + Leather Protectors) Leather Work Shoes Protective Clothing: Arc Rated Long Sleeve Shirt and Long Pants or Coveralls or Arc Rated Jacket and Pants, Arc Rated Hard Hat and Face Shield and Arc Rated Balaclava or Arc Rated Hard Hat and Arc Rated Flash Hood Protective Equipment: Safety Glasses or Goggles, Hearing Protection, Heavy Duty Leather Gloves (Insulated Gloves + Leather Protectors) Leather Work Shoes Protective Clothing: Arc Rated Long Sleeve Shirt and Long Pants or Coveralls or Arc Rated Suit Jacket and Pants, Arc Rated Hard Hat and Arc Rated Flash Hood, Arc Rated Gloves Protective Equipment: Safety Glasses or Goggles, Hearing Protection, Heavy Duty Leather Gloves (Insulated Gloves + Leather Protectors) Leather Work Shoes Protective Clothing: Arc Rated Long Sleeve Shirt and Long Pants or Coveralls or Arc Rated Suit Jacket and Pants, Arc Rated Hard Hat and Arc Rated Flash Hood, Arc Rated Gloves Protective Equipment: Safety Glasses or Goggles, Hearing Protection, Heavy Duty Leather Gloves (Insulated Gloves + Leather Protectors) Leather Work Shoes Do not work on while energized SALISBURY BY HONEYWELL - CONFIDENTIAL Choosing Compliant PPE • Arc Flash Clothing – Request a supplier visit to try it on before you buy! - Review the technical specifications! Is it arc rated? What is the ATPV or EBT Value sewn on the garment label? Is it USA made, Berry Compliant or Trade Compliant? What type of material is it and how has it performed in arc flash tests? What is the air permeability? Does it offer resistance to other elements? How much does it weigh? How does it fit? How is it designed? Does it have metal zippers or snaps, pockets or other potential design elements that could pose an added threat in an arc flash accident? What standards apply? ASTM 1506, ASTM 1959, ASTM F2178 - Laundering…How do you take care of the garment? Inherently FR vs. FR Fabrics Is the arc rating good for the life of the garment? Effects and cost of commercial laundering techniques • Hard Hat and Face Shield Units - What is the arc rating and ANSI standard? Faceshields Stamped: ANSI Z87.1 and tested to ASTM F2178. • Shock Protection Insulating gloves are the first line of defense when working energized! Gloves & Protectors should be worn as a system – what size do you need, What voltage protection do you need? Ask how to care for your rubber gloves! Inspect before each use & electrically re-test every 6 months! 5 SALISBURY BY HONEYWELL - CONFIDENTIAL Wear PPE as a System = Head-to-Toe + GLOVES HRC 2 Maximum Exposure 8 cal/cm² Minimum Protection 8 cal/cm² 6 HRC 3 Maximum Exposure 25 cal/cm² Minimum Protection 25 cal/cm² SALISBURY BY HONEYWELL - CONFIDENTIAL HRC 4 Maximum Exposure 40 cal/cm² Minimum Protection 40 cal/cm² Insulating Gloves OSHA 1910.333(a)(1) Rubber Insulating Gloves are among the most important articles of personal protective equipment for electrical workers. They are the first line of defense for contact with any energized components or lines 7 SALISBURY BY HONEYWELL - CONFIDENTIAL Field Inspection - Rubber Gloves AIR TEST • The glove is then held firmly closed with one hand • Different parts of the glove are squeezed with the other hand to make certain that no air leaks out 8 SALISBURY BY HONEYWELL - CONFIDENTIAL Field Inspection - Gloves & Sleeves • Rejection of Gloves and Sleeves - Cuts - Punctures - Ozone checking - Corona Cutting - Embedded foreign materials - Oil markings - Gloves that leak air © 2007 Salisbury Electrical Safety LLC Effect of Petroleum Products on Rubber Goods • Loss of mechanical properties. • Swelling • Stickiness • Loss of Elasticity • Hardness © 2007 Salisbury Electrical Safety LLC Electrical Testing • The interval between electrical retest for issued Rubber Gloves shall not exceed six months and twelve months for sleeves • Gloves and sleeves that have been electrically tested but not issued shall not be placed into service unless they have been electrically tested within previous twelve months (ASTM F 496 Section 7.1) 11 Locate a Certified Glove Testing LAB near you: www.nail4pet.org North American Independent Laboratories for Protective Equipment Testing. SALISBURY BY HONEYWELL - CONFIDENTIAL Application • Rubber gloves should never be used without protector gloves over them • The use of protector gloves will provide the mechanical protection necessary to make sure the rubber gloves will adequately perform © 2007 Salisbury Electrical Safety LLC Protectors Must Fit Properly – Arc Jump The minimum distance between the top of the cuff of the protector and the rolled top of the cuff of the insulating glove shall be not less than that specified in (ASTM F496) 13 Class 00 and 0 Class 1 Class 2 Class 3 Class 4 SALISBURY BY HONEYWELL - CONFIDENTIAL 0.5” 1” 2” 3” 4” Where to Purchase? Distributors of Arc Flash Clothing & Equipment & Contract Vehicles: www.Grainger.com: GSA Schedules, Presence at various on-site installations such as a serv-mart or LCI store. www.Graybar.com: GSA Schedules, DLA MRO contracts. www.Fastenal.com: Stores outside most military bases. www.ADSinc.com: GSA Schedules and National TLS contract = vehicle that guarantees you get the brand you want to purchase; no substitutes. DLA: NSN stock system, may be limited to one brand, may not have latest products. End-users may request NSN’s for new products. GSA: Schedules 84 & 51 typically. Lists various distributors selling arc flash clothing. May not have latest PPE available based on what they stock. May not stay current with updating their schedule(s) with compliant products with manufacturer. Larger distributors may have new products on schedule; but products may not be visible on GSA Advantage site. www.Amazon.com: 14 New way to purchase! SALISBURY BY HONEYWELL - CONFIDENTIAL Training & Support Many Manufacturers and Distributors offer Complimentary Training On-Site. Explore what they are able to offer you. • Distributor, Manufacturer or Supplier, • Do you offer: Arc Flash Presentation at Installation? Product Samples For us to Try on? Complimentary Training Materials CD’s & DVD’s? Arc Flash Studies or 70E Training? Examples of Recommended Training for Electrical Workers: 15 Care of Rubber Goods – Inspection, Rejection, Testing Arc Flash Training – NFPA 70E 2012 Understanding Hazards, SAS Hazard Assessment Selection of PPE OSHA 29 CFR 1910.332 (b) Content of training. (1): Practices addressed in this standard. Employees shall be trained in and familiar with the safety-related work practices required by 15 1910.331 through 1910.335 that pertain to their respective job assignments. SALISBURY BY HONEYWELL - CONFIDENTIAL