300 GUIDE TO STOCKING ROLL-UP DOOR ASSEMBLIES TODCO DRY FREIGHT "DROP-IN" DOOR ASSEMBLIES LESS TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx893/4H 873/4x90 99611 3 90x100 90Wx99 /4H 873/4x100 99610 96x100 951/2Wx993/4H 931/4x100 99836 1 3 96x105 95 /2Wx104 /4H 931/4x105 99837 TODCO DRY FREIGHT DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx893/4H 873/4x90 99611KIT 3 90x100 90Wx99 /4H 873/4x100 99610KIT 96x100 951/2Wx993/4H 931/4x100 99836KIT 1 3 931/4x105 99837KIT 96x105 95 /2Wx104 /4H TODCO POLARGUARD® 11/8" INSULATED DOORS LESS TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx903/16H 873/4x91 99880 3 90x100 90Wx97 /16H 873/4x98 99881 TODCO POLARGUARD® 11/8" INSULATED DOORS COMPLETE WITH TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx903/16H 873/4x91 99880KIT 3 90x100 90Wx97 /16H 873/4x98 99881KIT WHITING DRY FREIGHT "DROP-IN" DOOR ASSEMBLIES LESS TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx90H 873/4x873/4 WH90X90LTD 90x100 90Wx100H 873/4x973/4 WH90X100LTD 96x100 96Wx100H 933/4x973/4 WH96X100LTD 96x107 96Wx107H 933/4x107 WH96X107KIT WHITING DRY FREIGHT DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. WH90X90KIT 90x90 90Wx90H 873/4x90 90x100 90Wx100H 873/4x100 WH90X100KIT 96x100 96Wx100H 933/4x100 WH96X100KIT 96x107 96Wx107H 933/4x107 WH96X107KIT WHITING "GENERAL PURPOSE"* DOOR ASSEMBLIES LESSTRACK AND COUNTERBALANCE Nominal Actual Door For Opening Door Size Size Size Part No. 90x100 90Wx100H 873/4x100 GP90X100 96x107 90Wx107H 933/4x107 GP96X107 WHITING "GENERAL PURPOSE"* DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCE Nominal Actual Door For Opening Door Size Size Size Part No. 90x100 90Wx100H 873/4x100 GP90X100KIT GP96X107KIT 96x107 90Wx107H 873/4x107 NOTE: Side seals are not included with door kits. Order separately if desired. Prepainted White available upon request. 301 GENERIC OVERHEAD DOOR PARTS Counterbalance Assembly Part No. Replaces 1026115 59292 With 13/4" diameter spring, 96" shaft Counterbalance Shaft 1026102 51037 Top Fixture Assembly Part No. Replaces 1026136 69433 Includes base, slide, & hardware Part No. 1026132 Part No. 1026103 Counterbalance Specifications Shaft Length 96" Spring Length 60" Easy spring adjustment; heavy .243 diameter spring wire with heavy duty cast aluminum cable drums with capability of storing 130" long cables. Bearing Assembly Part No. Replaces 1026103 51038 For 1" diameter shaft Whiting Style Rear Lock & Handle Keeper Part No. Description 1027577 For 3/4" Door / WH77 1027578 Use w/ WH77 Style Rear Lock End Hinge Replaces 69035 Zinc plated Steel & Nylon Rollers, 2" Diameter Part No. Application 1190664 Steel 1190654 Nylon Bearing Replaces 51038 Rear Lock Part No. Replaces 1026138 69571 Spring assisted for positive lock; Cast steel, zinc plated. Part No. 1026119 Center Hinge Replaces 61196 Zinc plated Rear Lock Keeper Part No. Replaces 1026139 69572 Cast, zinc plated 302 GENERIC OVERHEAD DOOR PARTS 2" 2" 1.18" Strap Retainer Part No. Replaces 1026143 69832 Galvanized; universal applications Lift handle Part No. Replaces 1026128 61401 Heavy duty, zinc plated Bottom Fixture Part No. Replaces 1026123 61352 Zinc plated (A) (B) 1027119 Part No. 1027115 Center Hinge Replaces WH15 Zinc plated Roller Hinge Complete Assembly Part No. Replaces 1027119 WH1209A Top Closure Components (A) Top Closure Slide 1027143 WH6943 (B) Top Closure Base 1027124 WH1264 Zinc plated 2.50" .75" "A" Safety Chain Assembly Part No. Replaces 1026131 69020 Cast steel, spring loaded, Zinc finish Keeper Assembly 1026121 61223, WH4110 Chain Assembly 1026122 61229, W H4126 1.125" Door Pull Strap Assembly Part No. "A" Description DPS18 18" Strap assembly DPS24 24" Strap assembly DPS32 32" Strap assembly Bottom Angle Steel angle used on bottom of bottom panels. Part No. Description 1026118 951/4" long, zinc plated 303 DOOR FASTENERS ROLL-UP DOOR PANELS AND CHEMICALS ELEVATOR BOLTS Full body elevator bolts with 3/4" of 1/4"-20 thread with 1/4"-20 Keps nut. Zinc plated. Part No. Description 16C420 1/4"-20 x 11/4" long. 16C424A 1/4"-20 x 11/2" long 04KN-100 1/4"-20 keps nut TODCO LUBE Formulated for sectional upward acting residential, industrial, truck & trailer roll-up doors. Lubricates, cleans, loosen nuts and bolts, prevents corrosion, never dries. STEEL TUBULAR RIVETS FOR OVERHEAD DOORS Part No. Size 80841 1/4"-1" 80842 1/4" x 11/8" 89210 1/4" x 11/4" Part No. 39000-1002T 39000-1012T 39000-1016T Description Net 4 oz. can Net 12 oz. can One gallon container Roll-Up Door Panels Door & Operator Multi-Purpose SPRAY LUBE 3/4" Thick Prepainted White Panels Part No. Height x Width (in) 026-14221PPW 11.00 x 98.00 026-14225PPW 15.00 x 98.00 026-14521PPW 11.00 x 98.00 026-14525PPW 15.00 X 98.00 Changes from a fluid to a tough protective grease in minutes. Ideal for hard to reach areas on all door hardware and operator drive mechanisms. Once grease has set up, it will out last any regular oil or silicone. Style Bottom Panel W/HDWR Bottom Panel W/HDWR Intermed. Panel Intermed. Panel Part No. Description 1190620 16 oz. net spray can REPLACEMENT ROLL-UP DOOR PARTS REPLACEMENT DOOR CABLES All cables are 7 x 19 preformed galvanized (GA) or stainless steel (SS) aircraft cable. Fittings are all aluminum. Cables sold in pairs only. TODCO APPLICATIONS Length Eye Color Part No. (") Type Size Code* Number 110 SS 1/4" Red 1014245 110 GA 1/4" Gray 1014245GA 115 SS 1/4" Blue 1014246 115 GA 1/4" Black 1014246GA 130 SS 1/4" Yellow 1014248 130 GA 1/4" Green 1014248GA *Cables are color-coded to help with identification. Use the appropriate cable length under the Todco listing when replacing cables on the Whiting "General Purpose" door. WHITING APPLICATIONS Eye Color Part No. Type Size Code* Number 105 SS 7/16" Yellow 1014250 105 GA 7/16" Yellow 1014250GA 110 SS 7/16" Brown 1014252 110 GA 7/16" Brown 1014252GA 115 SS 5/16" Green 1014256 115 GA 5/16" Green 1014256GA 125 SS 5/16" White 1014251 125 GA 5/16" White 1014251GA 125 SS 7/16" Red 1014253 125 GA 7/16" Red 1014253GA 130 SS 7/16" N/C 1014254 130 GA 7/16" N/C 1014254GA Note: The spools on Whiting cables with 5/16" eyes are beveled on one side for ease of installation on U-bolt style cable anchors. Whiting cables with 7/16" I.D. diameter spools are for attachment to bottom roller shafts. Length (") 304 TODCO 3/4" DOOR ASSEMBLY 20 19 6 6 16 17 18 8 7 62 2 3 52 51 13 63 22 23 1 65 64 26 53 51 24 29 25 60 67 47 1 11 12 10 21 61 14 2 4 4 5 3 9 6 2 2 15 3 4 4 3 5 46 59 19 29 49 20 50 29 49 27 47 29 49 30 44 46 45 30 49 48 29 29 31 28 43 46 42 7 55 46 47 34 56 57 20 19 37 39 41 40 32 66 30 30 33 38 36 14 35 57 56 12 58 55 305 TODCO 3/4" DOOR ASSEMBLY ITEM PART NO. 1 49014-1T 49014-2T 2 80352-518T 3 80322-319T 4 89186-3T 5 51038T 6 80300-2414T 7 59129-2T 8 51036-2T 9 51043T 59024T 10 51042T 59031T 11 59158T 59159T 12 59083T 13 51036-1T 14 59129-1T 15 59290T 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 59092T 49702-1T 49702-2T 80105-414T 80322-255T 80352-420T 89100-1T 61403T 61402T 69790T 69718T 29013T 29017T 29014T 29018T 29016T 29020T 89210-0032T 89210-0036T 69571T 70223T 69572T 61401T 89210-0044T 69832T 80844-1216T 70093T 69793T 80401-316T 61204T 61026T 80840T 61191T 61352T 61174T 80020T 69035T 80015-0040T 61196T 69432T 69431T 80302-2436T 89409T 51079-1T 51079-2T 80023T 49007-1T 49007-2T 80701-2T 51044T 59004T 59003T 61390T 59157-3T 59174-4T 69770T 70001T 89100-2T 70318T 70319T DESCRIPTION VERTICAL TRACK ASSEMBLY - LH (CURBSIDE) VERTICAL TRACK ASSEMBLY - RH (ROADSIDE) Table A Table B HEX NUT - 5/16" NC LOCKWASHER - 5/16" Item 27: Item 28: HEX HEAD BOLT - 5/16"NC X 7/8" (See Note 1) (See Note 1) BEARING ASSEMBLY Bottom Panels with hardware HEX HEAD SET SCREW - 3/8" NC X 7/8" CABLE DRUM RH (ROADSIDE) - TO 105" DOOR HEIGHT Intermediate attached to one side. SPRING ANCHOR BRACKET (fixtures for opposite side Stocking Panels SPRING ANCHOR PLUG - 1-3/4" I.D. SPRING included in package attached to Plastic Covered: SPRING ANCHOR PLUG - 2-1/2" I. D. SPRING lift handle) Part Numbers: SPRING - 1-3/4" I. D. Note: The following items are SPRING - 2-1/2" I. D. 29014-11X98 SPRING WINDING PLUG - 1-3/4 I. D. SPRING installed on each panel: 29014-12x93 SPRING WINDING PLUG - 2-1/2" I. D. SPRING n Bottom angle 29014-12X98 BEARING ASSEMBLY - SUPPORT BRACKET n Bottom seal 29014-13x93 SUPPORT BRACKET - LH (CURBSIDE) n Bottom fixtures on one side 29014-13X98 CABLE DRUM - LH (CURBSIDE) - TO 105" DOOR HEIGHT n Lift Handle 29014-15X98 COUNTERBALANCE SHAFT, 96" LONG n Pull Strap 29014-18X98 (COUNTERBALANCE ASSEMBLIES AVAILABLE - SEE TABLE C) n Decal FILLER PLUG - 2-1/2" I. D. SPRING Panels are routed extra long on Intermediate HORIZONTAL TRACK - LH (CURBSIDE) 132" LONG one side to facilitate hardware HORIZONTAL TRACK - RH (ROADSIDE) 132" LONG Aluminum installation if trimming panel is HEX HEAD BOLT - 1/4" NC X 1-3/4" Covered: necessary. LOCKWASHER - 1/4" (See Note 1) HEX NUT - 1/4" NC Bottom Panel Part Numbers: DRIVE RIVET - 3/16" DIA. X 9/32" LONG Part Numbers: 29016-1-11x98 R ETAINER - H EAD S EAL , 94.5" L ONG (H EADER M OUNTED ) 29018-11X98 29016-1-12x93 HEAD SEAL, 96" LONG (HEADER MOUNTED) 29018-12X98 29016-1-12X98 RETAINER, HEAD SEAL, 96" LONG (PANEL MOUNTED) 29018-13X98 29016-1-13x93 HEAD SEAL, 108" LONG (PANEL MOUNTED) 29018-15X98 29016-1-13X98 TOP PANEL, PLASTIC - NO HARDWARE TOP PANEL, ALUMINUM COVERED - NO HARDWARE 29016-1-15x93 INTERMEDIATE PANEL, PLASTIC - NO HARDWARE SEE LIST 1, NOTE 1 29016-1-15X98 INTERMEDIATE PANEL, ALUMINUM COVERED - NO HARDWARE SEE LIST 1, NOTE 1 29016-1-16X98 BOTTOM PANEL, PLASTIC SEE LIST 2 29016-1-18X98 BOTTOM PANEL, ALUMINUM COVERED SEE LIST 2 RIVET - 1" RIVET - 1-1/8" TABLE C MAXIMUM SECURITY LOCK ASSEMBLY - STANDARD COUNTERBALANCE ASSEMBLIES MAXIMUM SECURITY LOCK ASSEMBLY - OFFSET ARM (Counterbalance shafts assembled with springs and related parts) K EEPER ASSEMBLY 15A 59292 Counterbalance Assembly, Outside Cables, 96" Shaft LIFT HANDLE 15B 59174 Counterbalance Assembly, Outside Cables, 90" Shaft RIVET-1-3/8" 15C 59209 Counterbalance Assembly, Shallow Header, 96" Shaft PULL STRAP RETAINER 15D 59197 Counterbalance Assembly, Heavy Duty PULL STRAP - 12" LOOPED (SEE PAGE 35) For Insulated Doors - Equipped With 44" X 1-3/4" #4 Wire Spring Ass'y CATCH BOX NAME PLATE COTTER PIN - 3/32" DIAMETER Note 1: CABLE ANCHOR BRACKET In Tables A and B, the actual length of CABLE ANCHOR PIN panels with numbers ending in 93 is 92-1/ BOTTOM SEAL, 96" LONG BOTTOM ANGLE, 92-1/2" LONG 2". The actual length of panels with numbers BOTTOM FIXTURE ending in 98 is 97-3/4". ROLLER (NEW LIFE PART NO. 1190653) SPACER WASHER - ROLLER END HINGE ASSEMBLY Note 2: STEP BOLT ASSEMBLY - 1/4" NC X 1-1/4" Todco identifies right hand and left hand CENTER HINGE ASSEMBLY parts as if you are standing inside the BASE - ADJUSTABLE TOP FIXTURE trailer facing towards the rear. SLIDE - ADJUSTABLE TOP FIXTURE FLAST WASHER - 3/8" This pertains only to Todco. E-LOK BOLT - 3/8" NC CABLE ASS'Y - LH (CURBSIDE) - INSIDE CABLE (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES) CABLE ASS'Y - RH (ROADSIDE) - INSIDE CABLE (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES) SPACER WASHER - CABLE DRUM VERTICAL TRACK ASSEMBLY - LH (CURBSIDE) VERTICAL TRACK ASSEMBLY - RH (ROADSIDE) BEARING CABLE ASSEMBLY - 110" - FOR 100" DOOR HEIGHT ( SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES) CABLE ASSEMBLY - 115" - 100" TO 105" DOOR HEIGHT (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES) CABLE ASSEMBLY - 130" - 105" TO 120" DOOR HEIGHT (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES) SIDE SEAL - PAIR, NEW LIFE STOCK 115" LONG CABLE DRUM - LH (CURBSIDE) - 105" TO 120" DOOR HEIGHT CABLE DRUM - RH (ROADSIDE) - 105" TO 120" DOOR HEIGHT HEAD SEAL ASSEMBLY (HEADER MOUNTED) HEAD SEAL ASSEMBLY (PANEL MOUNTED) DRIVE RIVET - 3/16" DIA. X 15/32" LONG SAFETY NOTICE WARNING STICKER WARNING STICKER - COUNTERBALANCE * * 306 TODCO 11/8" FIBERGLASS INSULATED DOOR ASSEMBLY 23 22 9 7 57 56 15 14 4 3 12 11 2 16 17 24 52 51 27 55 54 1 26 70 59 58 49 4 3 20 31 9 6 7 18 8 5 6 3 4 21 25 32 50 28 29 36 32 41 46 30 31 48 47 32 41 33 35 68 45 60 38 42 44 41 32 43 39 37 40 32 7 4 3 65 3 9 61 63 66 49 48 67 49 48 18 7 61 62 64 3 4 60 307 TODCO 11/8" FIBERGLASS INSULATED DOOR ASSEMBLY PART NO. DESCRIPTION Supplementary Parts T - R.H. (R ) 49593-2T V 49593-1T V T A - RH (R ) For Todco Doors 80352-518T H N - 5/16" NC ITEM 1 2 3 4 80322-319T 5 59290T 5A 59174T ERTICAL RACK ERTICAL RACK EX OADSIDE SSEMBLY OADSIDE UT LOCKWASHER - 5/16" COUNTERBALANCE SHAFT COUNTERBALANCE ASSEMBLY - 90" SHAFT ASSEMBLED WITH SPRING AND RELATED PARTS 6 7 8 8 9 11 12 13 *14 *15 16 17 18 18 19 20 21 22 23 24 25 26 26 26 27 28 29 **30 **31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 60 61 62 63 64 65 66 67 68 69 70 51038T 80300-2414T 59129-4T 59157-2T 89168-3T 51036-2T 51043T 59024T 51042T 59031T 59158T 59159T 59129-3T 59157-1T 80352-420T 80322-255T 80105-414T 49702-2T 49702-1T 61390T 89100-1T 51044T 59004T 59003T 29652T 29650T 29651T 29640T 29641T 89291-0048T 61401T 69832T 80015-1613T 80844-1408T 69572T 70093T 69571T 89291-0044T 61204T 61026T 80401-316T 70084T 69110T 69035T 80020T 69162T 69989T 70083T 69718T 59092T 89409T 69431T 80302-2436T 89049T 61196T 89113-1T 70082-2T 70082-1T 80023T 49594-1T 49594-2T 59083T 80701-2T 51079-1T 51079-2T 89291-0052T 70318T 70319T BEARING ASSEMBLY HEX HEAD SET SCREW - 3/8" NC X 7/8" CABLE DRUM - R.H. - TO 105" DOOR HEIGHT (ROADSIDE) CABLE DRUM - R.H. - 105" TO 130" DOOR HEIGHT (ROADSIDE) HEX HEAD BOLT - 5/16" NC X 7/8" SPRING ANCHOR BRACKET SPRING ANCHOR PLUG - 1-3/4" I.D. SPRING SPRING ANCHOR PLUG - 2-1/2" I.D. SPRING SPRING - 1-3/4" I.D. SPRING - 2-1/2" I.D. SPRING WINDING PLUG - 1-3/4" I.D. SPRING SPRING WINDING PLUG - 2-1/2" I.D. SPRING CABLE DRUM - L.H. - TO 105" DOOR HEIGHT (CURBSIDE) CABLE DRUM - L.H. - 105" TO 130" DOOR HEIGHT (CURBSIDE) HEX NUT - 1/4" NC LOCKWASHER - 1/4" HEX HEAD BOLT - 1/4" NC X 1-3/4" HORIZONTAL TRACK - R.H. (ROADSIDE) HORIZONTAL TRACK - L.H. (CURBSIDE) SIDE SEAL - PAIR DRIVE RIVET - 3/16" DIAMETER CABLE ASSEMBLY - TO 100" DOOR HEIGHT CABLE ASSEMBLY - 100" TO 105" DOOR HEIGHT CABLE ASSEMBLY - 105" TO 120" DOOR HEIGHT TOP PANEL - WITH TOP CAP - SPECIFY PANEL HEIGHT & WIDTH INTERMEDIATE PANEL - 11" - SPECIFY PANEL LENGTH INTERMEDIATE PANEL - 15" - SPECIFY PANEL LENGTH BOTTOM PANEL - 11" WITH HARDWARE, NO LOCK BOTTOM PANEL - 15" WITH HARDWARE, NO LOCK RIVET - 1/4" X 1-1/2" (S.S.) LIFT HANDLE PULL STRAP RETAINER STEP BOLT - 1/4" NC X 1-5/8" LG. PULL STRAP - 30" STRAIGHT STANDARD (44" LG.) K EEPER A SSEMBLY CATCH BOX ASSEMBLY MAXIMUM SECURITY LOCK ASSEMBLY RIVET - 1/4" X 1-3/8" (S.S.) CABLE ANCHOR BRACKET CABLE ANCHOR PIN COTTER PIN - 3/32" DIAMETER BOTTOM SEAL BOTTOM ANGLE END HINGE SPACER WASHER - ROLLER ROLLER - SEALED JOINT SEAL TOP CAP HEADER SEAL FILLER PLUG - 2-1/2" I.D. SPRING BASE - ADJUSTABLE TOP FIXTURE SLIDE - ADJUSTABLE TOP FIXTURE FLATWASHER - 3/8" E-LOCK BOLT - 3/8" NC CENTER HINGE BLIND RIVET - 1/4" DIAMETER X 1/4" GRIP BOTTOM FIXTURE - R.H. (ROADSIDE) SHOWN BOTTOM FIXTURE - L.H. (CURBSIDE) SPACER WASHER - DRUM VERTICAL TRACK ASSEMBLY - L.H., INSIDE CABLES (CURBSIDE) VERTICAL TRACK ASSEMBLY - R.H., INSIDE CABLES (ROADSIDE) BEARING ASSEMBLY BEARING Note: CABLE ASSEMBLY - L.H. (CURBSIDE) Some items CABLE ASSEMBLY - R.H. (ROADSIDE) shown may have Rivet - 1/4" x 1-5/8" (S.S.) Safety Notice, Warning Sticker to be special Warning Sticker Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 69922T 70105T 70232T 70313T 89204T 69964-1T 69964-2T 15 16 ordered. * Give spring length and number of coils in 10" of spring. ** Includes bottom seal, bottom angle and bottom roller holders, drilled for lock. Does not include lock, pull strap, lift handle or cable anchors. Steel or Stainless steel rivets ONLY must be used on Lock, Cable Anchors, Pull Strap and Lift Handle. Part No. 61223T 61229T 69020T 69325T 69353T 61365T 70131T 69840T 70338T 17 70236T 70238T 89217-0032 89217-0036 89217-0040 89217-0042 87217-0044 89217-0048 89084-0032 Description Back Plate Ass'y - Safety Chain Safety Chain Safety Chain Lock Ass'y Drop Lift Handle Head Protector Step Lift Handle Side Seal - 2 Lip Side Seal - Extended Lip Side Seal (Replaces 69897 Push-In Seal) Side Seal Assembly Side Seal Ass'y - Secondary Side Seal Ass'y - 1" Brush Side Seal Ass'y - 11/2" Brush Bottom Seal - Heavy Duty Bottom Fixture Ass'y HD, LH (Curbside) Bottom Fixture Ass'y HD, RH (Roadside) End Hinge - High Strength Center Hinge - High Strength Rivet - 1" Stainless Steel Rivet - 11/8" Stainless Steel RTivet - 11/4" Stainless Steel Rivet - 15/16" Stainless Steel Rivet - 13/8" Stainless Steel Rivet - 11/2" Stainless Steel Rivet - 1" Flathead 308 GENUINE TODCO REPLACEMENT PARTS Steel Roller, 1" Diameter Part No. Application 1190653 Dry & Insulated Doors Bottom Fixture Part No. Application 61352T Dry freight door Part No. 70317-1 Center Hinge Part No. Application 61196T Dry & insulated doors Part No. 69035T 70311T Sealed Roller Application Various End Hinges Application Dry & insulated doors 2 Piece Removable 3/8"NC x 7/8" Hex head set screw Note: For up to 105" door height. Curbside shown Part No. 59129-1T 59129-2T Cable Drums Description Cable Drum (Curbside) Cable Drum (Roadside) Part No. 69431 Slide, Top Fixture Part No. 69432 Base, Top Fixture Adj. Top Fixture Assembly Part No. Application 69433T Dry, 11/8" insulated Bearing Assembly Part No. Application 51038T Dry & insulated doors Note: Order by the foot Rear Lock & Keeper Part No. Description 69571T Maximum Security Lock 69572T Keeper Assembly Safety Chain Lock Assembly Part No. Description 69020T Plate & Chain Assembly 61223T Back Plate 61229T Safety Chain Pull Strap, Bulk Part No. Application 80844-1T Various Pull Strap Retainer 69832T Various 309 GENUINE WHITING REPLACEMENT PARTS Lock Assembly, Less keeper Part No. Application WH77 For 3/4" door Part No. WH7515 Lock keeper Application For 3/4" door (A) Cover Clamp Part No.WH1208 Roller Hinge w/Cover Part No. Application WH1209A 3/4" & insulated doors (B) 2" Patented Steel Roller Part No. Application WH2996 Most Whiting Doors 2" Steel Roller with 4" Shaft WH10-1036-5 Roller with 4" Shaft (B) (A) Bottom Brk't With Cover Part No. Application WH1371-A Bracket for bottom roller (B) Bottom Roller Brk't Stud Plate WH1370 Component of WH1371 (C) Bottom Roller Shaft Cover WH1021 Component of WH1371 Top Closure Assembly Part No. Application WH6944 3/4" & insulated doors 1.3 13 " .875" WH2547 Shown Part No. WH15 Center Hinge Application 3/4" & insulated doors Cable Drum & Bearing Assemblies Part No. Application WH2547 Roadside WH2548 Curbside Part No. WH5423 Side Seal Application 3/4" & 1" doors Ordering Tips for Whiting Springs Left hand Wound (Counterclockwise) Roadside Double Cable Balancer Assembly For Whiting Premium 3/4" Door Brackets Part No. Application Curbside Center Roadside WH2376-87 For 96" wide trailers WH2523 WH2525 & WH2526 WH2524 WH2376-93 For 102" wide trailers WH2523 WH2525 & WH2526 WH2524 Right hand Wound (Clockwise) Curbside Spring length is measured when the spring is relaxed. Wire diameter is indicated by a paint marking on one end of the spring. When ordering, this color should be reported, if visible. Spring length and wire diameter can also be found stamped on their center of the balancer shaft, or on a tag also near the center of the shaft. 310 WHITING PREMIUM 3/4" DRY FREIGHT DOOR ASSEMBLY 48 54 42 40 43 48 55 4 5 46 47 25 57 37 56 57 51 47 45 50 44 38 41 51 49 2 39 52 43 26 35 C U R B S I D E 3 26 33 34 58 59 18 29 36 6 7 26 28 9 25 30 27 33 21 17 10 25 22 23 53 24 33 60 61 19 31 20 11 12 16 14 26 R O A D S I D E 15 32 13 8 311 WHITING PREMIUM 3/4" DRY FREIGHT DOOR ASSEMBLY Item 1 1 1 1 2 2 2 2 3 3 3 3 4 5 6 7 7 7 7 8 9 10 11 12 13 Part No. WH240 WH340 WH250 WH350 WH242 WH342 WH252 WH352 WH243 WH343 WH253 WH353 WH11-2 WH11-3 WH1031 WH2275-1-100 WH2275-1-90 WH2275-2-100 WH2275-2-90 WHXX WH5423 WH18-3X96 WH1801 WH1676X96 WH23-XX SUBSTITUTED ) 14 WH10-1002-11 15 WH1715 17 WH77 18 WH10-1002-42 19 WH10-1002-9 20 WH2804 21 WH7515 22 WH70-13 23 WH1021 24 WH1370 25 WH10-1022-1 26 WH10-1002-3 27 WH1209A 28 WH1208 29 WH1207 30 WH15 31 WH10-1002-11 32 WH6 33 WH3228 33 WH2996 34 WH6943 35 WH1264 36 WH6944 37 WH4032 38 WH2376 39 WH2524 40 WH2523 41 WH2525 42 WH2523 43 10-1063-1 44 WH2528 45 WH2547 46 WH2548 47 WH2518 48 WH2471 49 WH2704-156X19 50 WH2705-156X19 51 WH2522 52 WH10-1009-8 53 WH10-1033-2 54 WH83 55 WH10-1010-3 56 WH1-XX 57 WH2699 58 WH10-1006-1 59 WH2370 60 WH5726 61 WH1371-A Description TOP PANEL PLAIN - PLASTIC - SHIP LAP JOINT (SPECIFY LENGTH AND WIDTH) TOP PANEL PLAIN - PLASTIC - TONGUE & GROOVE JOINT (SPECIFY LENGTH & WIDTH) TOP PANEL PLAIN - ALUMINUM - SHIP LAP JOINT (SPECIFY LENGTH & WIDTH) TOP PANEL PLAIN - ALUMINUM - TONGUE & GROOVE (SPECIFY LENGTH & WIDTH) INTERMEDIATE PANEL - PLASTIC - SHIP LAP JOINT (SPECIFY LENGTH & WIDTH) INTERMEDIATE PANEL - PLASTIC - TONGUE & GROOVE JOINT (SPECIFY LENGTH & WIDTH) INTERMEDIATE PANEL - ALUMINUM - SHIP LAP JOINT (SPECIFY LENGTH & WIDTH) INTERMEDIATE PANEL - ALUMINUM - TONGUE & GROOVE JOINT (SPECIFY LENGTH & WIDTH) BOTTOM PANEL PLAIN - PLASTIC - SHIP LAP JOINT (SPECIFY LENGTH & WIDTH) BOTTOM PANEL PLAIN - PLASTIC - TONGUE & GROOVE JOINT ( SPECIFY LENGTH & WIDTH) BOTTOM PANEL PLAIN - ALUMINUM - SHIP LAP JOINT (SPECIFY LENGTH & WIDTH) BOTTOM PANEL PLAIN - ALUMINUM - TONGUE & GROOVE (SPECIFY LENGTH & WIDTH) 2" HORIZONTAL TRACK, CURBSIDE, 8" RADIUS, 130" LONG 2" HORIZONTAL TRACK, ROADSIDE, 8" RADIUS, 130" LONG 2" VERTICAL TRACK, 130" LONG (ROADSIDE OR CURBSIDE) VERTICAL TRACK AND MOUNTING ANGLE ASSEMBLY - CURBSIDE (FOR 100" DOOR) VERTICAL TRACK AND MOUNTING ANGLE ASSEMBLY - CURBSIDE (FOR 90" DOOR) VERTICAL TRACK AND MOUNTING ANGLE ASSEMBLY - ROADSIDE (FOR 100" DOOR) VERTICAL TRACK AND MOUNTING ANGLE ASSEMBLY - ROADSIDE (FOR 90" DOOR) MOUNTING ANGLE (SPECIFY LENGTH & SIZE) SIDE SEAL, 110" LONG BOTTOM U-CHANNEL, 96" BOTTOM U CHANNEL SEAL RETAINER - ALUMINUM BOTTOM SEAL, 96" LONG PULL DOWN STRAP (N OTE : N EW L IFE PART NUMBER DPS18 OR DPS24 CAN BE R IVET , 1/4" X 1-1/8", 1/2" DIA . HEAD G RAB HANDLE L OCK ASSEMBLY , NO KEEPER R IVET , 1/4" X 1-1/16", 3/4 DIA . HEAD R IVET , 1/4" X 1-5/16", 1/2" DIA . HEAD L ATCH PLATE H ANDLE KEEPER C ABLE ANCHOR , 1-1/4" U- BOLT BOTTOM ROLLER SHAFT COVER BOTTOM ROLLER BRACKET STUD PLATE K EP NUT , 1/4-20 RIVET, 1/4 X 1, 3/4" DIA. HEAD, CADMIUM PLATED STEEL. ROLLER HINGE COMPLETE WITH COVER CLAMP AND NUTS ROLLER HINGE COVER CLAMP ROLLER HINGE CENTER HINGE RIVET, 1/4" X 1-1/8", 1/2" DIA. HEAD SPACER WASHER 2" NYLON ROLLER (PART NUMBER 1190654 CAN BE SUBSTITUTED) 2" STEEL ROLLER (PART NUMBER 1190664 CAN BE SUBSTITUTED) TOP CLOSURE SLIDE TOP CLOSURE BASE WITH NUTS AND BOLTS TOP CLOSURE ASSEMBLY COMPLETE TOP SEAL, 96" LONG BALANCER ASSEMBLY, 87" (LESS ITEMS 39 - 43, 52, 56) BALANCER BRACKET - ROADSIDE BALANCER BRACKET - CURBSIDE BALANCER BRACKET, CENTER BALANCER BRACKET CLAMP SELF LOCKING NUT, 5/16"-18 BALANCER SHAFT, 96" LONG CABLE DRUM AND BEARING ASSEMBLY - ROADSIDE CABLE DRUM AND BEARING ASSEMBLY - CURBSIDE WINDING CONE SPRING SPACER (CUT TO RELAXED SPRING LENGTH + 4-1/4") TORSION SPRING - ROADSIDE, LH WOUND TORSION SPRING - CURBSIDE, RH WOUND THRUST WASHER COTTER PIN (3/16" X 1-1/2") SELF LOCKING NUT (5/16"-18) 2" TRACK STOP BUMPER BOLT, 1/4"-20 X 2-1/2" 1/8" STAINLESS STEEL CABLE WITH 5/16" EYE. (SEE REPLACEMENT SET SCREW 3/8-16 X 5/8 WASHER, 1/4 X 3/4 BOLT, 5/16 X 5/8 WEAR PLATE, FOR DOORS WITH BOTTOM SEAL COMPLETE BOTTOM BRACKET WITH COVER Item 1, TOP PANELS Shiplap Edge, plastic Part No. WH240-11 Item 2, INTERMEDIATE PANELS Shiplap Edge Plastic Part Numbers: WH242-11 WH242-11.5 WH242-12 WH242-13 WH242-15 INTERMEDIATE PANELS Tongue & Groove Edge Part No. WH342-11.5 Item 3, BOTTOM PANELS Shiplap Edge Plastic No Seal or "U" Channel Part No. WH243-12 Part No. WH243-15 With "U" Channel Part No. WH245-2-15X96 With Steel Angle & Seal Installed Part No. WH246-2-12X96 Part No. WH246-2-15X96 Tounge & Groove Style Bottom Panel Part No. WH345-2-15X96 ALL PANELS 96" WIDE Note: Curbside and roadside parts for Whiting doors are identified as if you were standing outside, at the rear of the vehicle, facing forward. CABLES, PAGE 35)