Electromagnetic Interference (EMI) IBEX 2011 Speakers: David Gratton- Martek-Palm Beach, FL Johnny Lindstrom- Westport Shipyard, WA Property of the NMEA. Shall not be copied or re-distributed. Seminar Overview • • • • • EMI Troubleshooting EMI Prevention with Proper Cabling & Terminations Lightning Protection Corrosion Grounding Property of the NMEA. Shall not be copied or re-distributed. Electromagnetic Interference • Unwanted Periodic Signal/Energy – “One person’s signal is another person’s EMI.” • Interrupts, Obstructs, Degrades, or Limits Equipment Performance Property of the NMEA. Shall not be copied or re-distributed. Electromagnetic Interference • Radiated Emissions – RF Energy That Reaches Susceptible Equipment via Broadcast • Conducted Emissions – RF Energy That Reaches Susceptible Equipment via Common Connections Property of the NMEA. Shall not be copied or re-distributed. EMI Propagation • Radiated Emissions – – Signals/Energy that Reaches Susceptible Equipment via Broadcast – Radiated Power Decreases by Distance Squared • Conducted Emissions – – Signals/Energy that Reaches Susceptible Equipment via Common Connections • Combined Modes – – Signals/Energy that Propagates via Cable Connections that then Become Signal Radiators Property of the NMEA. Shall not be copied or re-distributed. EMI Sources • • • • • • • • • • AC Units Alternators Battery Chargers Blower fans Engines Generators Inverters Propeller Shafts Radars Property of the NMEA. Shall not be copied or re-distributed. Wiring EMI Recipients • • • • Electronic Compasses AV Systems Multifunction Displays Just about any Electronic Device Property of the NMEA. Shall not be copied or re-distributed. Identifying EMI Sources • Trial-and-Error Process of Elimination – Turn off All Equipment Except for Affected Device – Turn on a Device and Check for Symptoms – Repeat Until Interference Symptoms Return • Additional Testing May Be Required to Determine If Interference Is Radiated or Conducted • Interference May Be Radiated from Cables Connected to Interference Source Property of the NMEA. Shall not be copied or re-distributed. Avoiding EMI Problems • Layout and Space Planning – Identify Potential EMI Radiation Sources – Identify Potential EMI Conducted Sources – Avoid Potential Hot Spots Autopilot Rudder Feedback Signal Parallel cable runs are not desirable RF Transmission Line VHF PropertyRadio of the NMEA. Shall not be copied or re-distributed. F Mitigation Is Application Dependent DC Power Supply Leads RF Output AC/RF to Antenna Output (AC Signal Wave Form) Internal High Frequency Signal Signal Output Stage Property of the NMEA. Shall not be copied or re-distributed. Mitigation for Unintended Signals • Objective: Block the Signal – Prevent Signal Transmission on Cables – Prevent Signal Transmission through Enclosure • Shielded Enclosure with Attached Ground • Input and Output Cables – Active Filters- usually BandPass or Notch – Ferrites – Best Practice is to attempt to solve problems within the “offender” rather than the “offended”. Property of the NMEA. Shall not be copied or re-distributed. Ferrites as an EMI Suppressor • Ferrites Composed of Ferrous Oxide and One or More Powdered Metals • Composite Material Resists Imposed EMI Fields by Suppressing Electron Movement • Variable Sensitivity to Frequency – Lower Frequencies Pass without Significant Loss – Above Resonant Frequency Signal Becomes Coupled to Ferrite, Causing a High Impedance • Increasing Turns Increases Effectiveness Property of the NMEA. Shall not be copied or re-distributed. Ferrite Geometry Property of the NMEA. Shall not be copied or re-distributed. Mitigation for Signal Cables • Objective: Preserve Signal on Cable; Prevent Radiation to Other Cables and Devices • Balanced Signals Cancel Radiation • Shielding Captures Radiation and Diverts Signal to Ground (not applicable to coax). • Find it with troubleshooting Type Foil Braid Coverage Conductivity Flexibility 100% poor poor 85-95 % good good Property of the NMEA. Shall not be copied or re-distributed. Eliminating Interference: Power cables • Shielded Cables – Connect One End of Shield to RF Ground • Grounding – Connect Case to RF Ground – Better to Connect Source’s Case – Less Desirable to Connect Affected Device’s Case • Filters – Install in Power Leads of offender first • Ferrites – Effective for Conducted and Radiated Noise Property of the NMEA. Shall not be copied or re-distributed. Other Mitigation • Relocate Cable Runs • Relocate Equipment Displays • Relocate Antennas – Consider Antenna Radiation Patterns • Consider Cable Lengths – Avoid Multiples of ¼ Wave Length with power & data cables – This is not an issue with coax cables Property of the NMEA. Shall not be copied or re-distributed. Signal Loss Calculations Total Loss = Cable Loss + Connector Losses Cable Loss = Loss in dB per 100 ft. (Depends on Type) x Cable Length / 100 Connector Loss = Number of Connectors x 0.5 dB Property of the NMEA. Shall not be copied or re-distributed. Connector Selection Connector Type Maximum Frequency Impedance Permitted Uses UHF (PL-259) 300 MHz 50-Ohm VHF, SSB, DGPS, Stereo BNC 4.0 GHz 50-Ohm VHF, SSB, DGPS, Cell, GPS TNC 2.5 GHz 50-Ohm VHF, SSB, DGPS, Cell, GPS, MINI-M N 11.0 GHz 50-Ohm VHF, SSB, DGPS, Cell, GPS F 2.0 GHz 75-Ohm TV, GPS Mini UHF 2.5 GHz 50-Ohm Cell SMA 12.0 GHz 50-Ohm SAT Phone SMB 4.0 GHz 50-Ohm FME 200 MHz 50-Ohm VHF, SSB Property of the NMEA. Shall not be copied or re-distributed. Cable Bend Radius Cable Type Bend Radius (inches) RG58U 2.0 RG8X 2.4 RG8U 4.5 RG213 5.0 LMR240 0.75 LMR400 5.0 Better to route coax cables using gentle S-curves (green) than tight right-angle turns (yellow) when possible. Coax Cables • Attenuation – – – – Transmission Losses (dB per ft.) Connector Losses (dB) Impedance Mismatch (Avoidable) 50 Ω - 75 Ω Also affected by installation • Cable Length – Minimum Length Necessary (Most systems have no “tuned” length) • Equipment Connections – Match Application and Cable Type • Extensions –beware of the allowed loss Cable Selection RG58U RG8X RG8U RG213 3/ " 16 1/ " 4 13/ " 32 13/ " 32 1/ " 4 13/ ” 32 Conductor (AWG) 20 16 13 13 15 9 Impedance (Ohms) 50 50 52 50 50 50 Nominal O.D. LMR240 LMR400 Impedance Match within 2 Ohms Property of the NMEA. Shall not be copied or re-distributed. Shielding Connections of Power • Shields Connected to RF Ground System • Effectiveness Dependent on Low Impedance to Ground • Best Ground Path for High Frequency EMI signals is via Copper Foil – #8 AWG Stranded Copper Wire Acceptable Property of the NMEA. Shall not be copied or re-distributed. Lightning Strikes- GOOD LUCK! Refer to ABYC TE-4 — Lightning Protection for more information • Direct Strike – Direct Hit on a Part of the Vessel, Such as an Antenna or Mast. • Conductive Strike – Strike on a Utility Line and Conducted Aboard Through the AC Power Cord • Inductive Strike – Nearby Strike Causing a Large Magnetic Field, Which in Turn Induces a Voltage in the Vessel’s Wiring • There is no sure way to prevent damage from any type of strike. Lightning Protection: Two schools of thought Refer to ABYC TE-4 — Lightning Protection for more information • Conductive and Inductive – Commercially Available Surge Protection Products • Direct Strikes – Air Terminals Connected to Properly Sized Conductors, with Relatively Straight Paths to Ground – Towers Grounded Port and Starboard Property of the NMEA. Shall not be copied or re-distributed. Corrosion Refer to ABYC E-11 — AC & DC Electrical Systems on Boats for more information • Electrolysis – Chemical and/or Electrochemical Change Due to Electric Current • Galvanic Corrosion – Corrosion from Electric Current Flow between Connected but Dissimilar Metals in the Same Electrolyte Other Corrosion Sources Refer to ABYC E-11 — AC & DC Electrical Systems on Boats for more information • Stray Current Corrosion – Electric Current Flow Caused by an Outside Source. (In a Marina). • Velocity Corrosion – Electric Current Flow Caused by Strong Water Currents • Selective Corrosion – Electric Current Flow Caused by Areas with Different Composition within the Same Alloy • Oxygen Starvation – Electric Current Flow Caused by Trapped Electrolytes Making Adjacent Surfaces More Positive to the Remaining Metal Surface To Bond or Not to Bond Age Old Debate! Refer to ABYC E-2 — Cathodic Protection for more information • Decision Is Vessel Dependent • Bonding Is Fairly Common in the Industry • Aluminum Is Less Noble Than Almost Everything Else • Always Isolate From Bonding System And/or Bond by Itself to a Sacrificial Anode Selected Especially for Aluminum Property of the NMEA. Shall not be copied or re-distributed. DC Common Grounding System Refer to ABYC E-11 — AC & DC Electrical Systems on Boats for more information • Shorts Stray Potentials to Ground • May Provide Cathodic Protection • Usually Main Connection between Vessel and Earth Ground Property of the NMEA. Shall not be copied or re-distributed. Grounding System Interconnect Refer to ABYC E-11 — AC & DC Electrical Systems on Boats for more information • Objective: Single Point with No Current Flow • Practical: Few Interconnections with No Common Currents Vessel Grounding Systems Refer to ABYC E-11 — AC & DC Electrical Systems on Boats for more information System Type When Required DC Ground or Negative Reference All Vessels with DC Systems AC Neutral Reference AC Grounding (Safety) Safety Vessels with AC Shore Power, Generator, or Inverter Installed RF Ground Performance Vessels with Electronics Equipment Installed Single Side Band (SSB) Ground Performance Vessels with SSB Transceiver Installed DC Grounding Reference Lightning Ground Safety Property of the NMEA. Shall not be copied or re-distributed.