Proactive Risk and Problem Management 19th Annual Conference on Quality in the Space & Defense Industries (CQSDI) March 14 – 15, 2011 John E. Tinsley Director, Air & Missile Defense Systems Mission Assurance © 2011 Northrop Grumman Corporation. All rights reserved. (Log # DTD-11-07) Overview • Organizational Risk Management • Keeping Risks from Becoming Problems • Problem Management Overview • Proactive Leadership, Management, and Problem Solving Team • Proactive Continuous Quality Solutions 2 Organizational Risk Management • Organizations strive for the highest quality solutions and services to satisfy their customer needs for highly reliable and quality products. • Organizations have access to many standards, tools and techniques to assist in this high quality endeavor. Examples include: AS9100, CMMI, Agile, ITIL, Lean Six Sigma, Quality Circles, TQM, and “oh wait I am going backwards in time!” These buzz words or trends have some things in common: – Generate focus on quality and reduced life cycle costs and schedules – Involve similar emphasis on incident, change or problem management – Don’t replace a world class engineering organization and supporting structure • Robust Risk Management must include an organizational focus on: – Technical Organizations – Management Organizations – Supporting Organizations – Interface Assurance 3 Keeping Risks from Becoming Problems Risks • Technology Readiness • Capability Readiness – Systems Engineering Processes – Systems Engineering Tools – IT Environment (Simulation Based Modeling) • Knowledge, Skills and Ability • Acquisition • Budget/Funding • Data Management • Schedule • Technical Performance – – – – System Safety Reliability Quality Unique Customer Requirements • Programmatic • Infrastructure • Political • Safety • Security 4 Knowledge Known Knowns (Program Management Systems Engineering) Mitigation • High Quality – People – Processes – Products • Reduce Uncertainties Known Unknowns (Continuous Risk Managment) – Test Data – Data Analysis • Manage Residual Risk – Procedures – Contingency Plans Unknown Knowns (Continuous Process Improvement) Unknown Unknowns (Continuous Research Test & Evaluation) • Rigorous Supplier Quality • Communications • Improved Data Analysis – Tools – Techniques – Trending • Exercise Curiosity • Constantly Challenge – Assumptions – Models – Analyses Problem Management Overview Support Processes Technical Data Management Requirements: Specifications, Procedures, Standards & Processes Data Collection Tools Unknowns Knowns Lessons Learned Program Metrics Problem Identification Problem Assessment / Investigation Analysis Data Mining Technical Requirements & Process Improvements Root Cause Determination Trend Analysis Problem Report Corrective Action/Problem Resolution Lessons Learned Yes Problem 5 Risk Yes Continuous Risk Management Problem Recurrence Control Problem Disposition Closure No Continue Continue Proactive Leadership, Management, and Problem Solving Team • Problem Identification (Team) • Problem Assessment/Investigation Analysis (Team) • Root Cause Determination (Team) • Problem Report (Team/Management) • Corrective Action/Problem Resolution (Team/Management) • Problem Recurrence Control (Team/Management/Leadership) • Problem Disposition Closure (Team/Management/Leadership) Lessons Learned or Forgotten? (Team/Management/Leadership) 6 Proactive Continuous Quality Solutions • Proactive versus Reactive Continuous Improvement – Reactive CI, including Rapid Improvement Events (RIEs) can add value but eventually diminishes productivity, efficiency, reliability and quality – Proactive CI promotes a high Quality mindset and culture • Proactive CI based on strategic thought leadership about organizational goals and goal accomplishment methods can add much more value and result in: – High Quality People, Processes and Products – Better products despite unexpected events and unknowns • Examples of Proactive CI: – Includes CMMI, AS9100, Agile Software Development, ITIL – Software and Hardware Development with Incremental Risk and Progress Reviews – Proactive Lean Six Sigma and Rapid Improvement Events – Continuous Focus on Interface Assurance (All Organizational Interfaces: Suppliers) – Customer Requirements (Remember there is a forest beyond the trees!) 7 – Communicate, Communicate, Communicate