Page 1 of 7 IMPLEMENTATION PLAN WORKSHEET Attached is a six-page worksheet in Gantt Chart format. It is designed to guide managers in drafting a comprehensive initial plan for implementing a Six Sigma Continuous Improvement Process in their organizations. The worksheet is by no means comprehensive; managers and planning teams are encouraged to edit and add to it as necessary to result in an appropriate plan for their unique operation. More specifically, leaders and planning committees are encouraged to review and refine the attached document, then: 1. Eliminate steps that don’t apply; 2. Add steps that do apply; 3. For each agreed-upon action step, assign responsibilities (champions); and 4. Mark an “X” in the appropriate plan month column to designate a target date for completion, initiation, or check point of progress for each action step. Once the initial implementation plan is complete and agreed upon, managers and planning teams are encouraged to schedule priority time to monitor actual progress versus the plan, and to update the plan as appropriate, on a routine basis. Copyright 2008. James F. Leonard (jim.leonard@juno.com). Page 2 of 7 CUSTOMER RELATIONS Action Steps List major customers “Champion” 1 2 3 4 5 6 7 Months 8 9 10 11 12 13 14 15 16 17 18 Develop systems to define customer needs (eg., survey) Define customers needs and key measures of those needs Determine key measures for major (value adding) processes Determine value-adding process capabilities (or baselines) Develop feedback system to and from customers Inform customers of process capabilities and improvements ___________________________________________________________________________________________________________________ Involve customer representatives in internal improvement projects ___________________________________________________________________________________________________________________ Copyright 2008. James F. Leonard (jim.leonard@juno.com). Page 3 of 7 TRAINING Action Steps Complete initial training for key managers “Champion” 1 2 3 4 5 6 7 Months 8 9 10 11 12 13 14 15 16 17 18 Select “training coordinator” List potential in-house resources (trainers, facilitators, “statisticians”) Provide Process Improvement tools training for > Initial project teams ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------> Other groups Train initial project teams and inhouse resources in > Team Process > Intermediate tools (SPC) > Root cause analysis > Design of Experiments (DOE) Draft organization-wide training plan ___________________________________________________________________________________________________________________ Copyright 2008. James F. Leonard (jim.leonard@juno.com). Page 4 of 7 PROCESS IMPROVEMENT PROJECTS AND TEAMS Action Steps List potential projects “Champion” 1 2 3 4 5 6 7 Months 8 9 10 11 12 13 14 15 16 17 18 Select and define first projects (purpose, scope, expected results) Select team members and provide initial training Draft procedure for selecting, defining, and managing future project teams Implement process for reviewing and nurturing future project teams Establish system to communicate project teams’ progress, results Initiate more projects Require and support application of statistical methods in functional areas ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ Copyright 2008. James F. Leonard (jim.leonard@juno.com). Page 5 of 7 SUPPLIER RELATIONS Action Steps List major suppliers “Champion” 1 2 3 4 5 6 7 Months 8 9 10 11 12 13 14 15 16 17 18 Define key measures for major suppliers’ products and services Inform suppliers of key measures Measure and communicate suppliers’ recent past performance versus the key measures Draft and implement Supplier Relations Program Inform suppliers of requirements: Applying Six Sigma methods Evidence of stable, capable processes Involve supplier rep’s in internal process improvement projects Drop suppliers who aren’t making measurable progress ___________________________________________________________________________________________________________________ Reduce incoming inspection Copyright 2008. James F. Leonard (jim.leonard@juno.com). Page 6 of 7 MEASUREMENT SYSTEMS Action Steps List what we need to know about major processes (outputs, key measures) “Champion” List what we know now about the key measures Perform repeatability studies on existing measurement processes Plan improvements to current measurement processes Implement routine data collection and reporting systems Systematically communicate status and progress (vs. the key measures) Implement audit/calibration systems to hold gains Schedule consulting for review of progress: Versus implementation plan Training Assistance to project teams and internal resource personnel Copyright 2008. James F. Leonard (jim.leonard@juno.com). 1 2 3 4 5 6 7 Months 8 9 10 11 12 13 14 15 16 17 18 Page 7 of 7 COMMUNICATION Action Steps Define Six Sigma purpose and draft initial implementation plan “Champion” 1 2 3 4 5 6 7 Months 8 9 10 11 12 13 14 15 16 17 18 Communicate Six Sigma purpose, plan, and “proof of the need” Implementation procedures for getting employees’ input, suggestions (eg., survey) Implement system for continuing communication of status, progress, success stories Provide for systematic communication of progress to external customers and suppliers ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ Copyright 2008. James F. Leonard (jim.leonard@juno.com).