LCLS Control System
Personnel
Linac & BC2 Controls progress
LTU, Dump Controls
Undulator Control System
Summary
June 17, 2008
LCLS FAC Controls Review
1
Hamid Shoaee
hamid@SLAC.Stanford.edu
New responsibilities in Controls
Enzo Carrone, the new
deputy in Controls
Department, is now
responsible for the
LCLS control system
June 17, 2008
LCLS FAC Controls Review
2
Hamid Shoaee
hamid@SLAC.Stanford.edu
Questions from Tom Himel
H1: Any new problems which have come up or items where
you would like our advice
The immediate question of delivering of long term high level
applications VS resource allocation to the linac upgrade
… See Patrick Krejcik’s presentation
H2: MPS progress and schedule
[S. Norum’s talk]
H3: A general overview of the schedule for hardware
installation and software with emphasis on any problems
[E. Carrone’s talk]
H4: How is the integration of the old controls group into
LCLS going?
How have the layoffs and shutdown of PEP effected things?
June 17, 2008
LCLS FAC Controls Review
3
Hamid Shoaee
hamid@SLAC.Stanford.edu
Questions from Tom Himel
H5: What is your situation and policy as regards hardware
spares?
We have started the process of converting the old CAMAC
maintenance shops to support VME and other LCLS type hardware.
We are also reviewing our spares needs and developing a plan for
long term inventory and maintenance.
H6: How is the high level applications infrastructure
coming?
What were the results of the review we suggested?
[see P. Krejcik’s presentation]
H7: When do you need to move away from MATLAB based
feedbacks, and how is the new feedback development
coming?
The plan is to test 120 Hz operation in July of 2010. We are looking
at list of issues to address, including time slot feedback, etc.
BC2 Commissioning
June 17, 2008
LCLS FAC Controls Review
4
Hamid Shoaee
hamid@SLAC.Stanford.edu
LCLS MPS… [S. Norum’s talk]
Great progress has been made developing the
hardware and software
Completed hardware
Completed software
MPS Link Processor
MPS Link Node
GbE Switches
Beam Loss Monitor
QADC and transition
boards prototypes
complete
EPICS PVs for fault
status, bypass status
and value
Machine state buffer
Machine protection logic
(algorithm) handling
Machine rate buffer
Mitigation processing
In progress
QADC currently being
tested
June 17, 2008
LCLS FAC Controls Review
5
Hamid Shoaee
hamid@SLAC.Stanford.edu
Undulator Magnet PS - PH4 Installation Program
54 MCORs - UND
18 QUAD
36 X/YCOR
B913
B921
45 MCORs – UND
15 QUAD
30 X/YCOR
03 Intermediate PS – DUMP
06 MCORs – DUMP
June 17, 2008
LCLS FAC Controls Review
6
Hamid Shoaee
hamid@SLAC.Stanford.edu
First Light
in FEE
CD-4 (7/31/2010)
FEE/NEH Install
LTU/Und/Dump
Controls Install
PPS Cert. LTU/Dump
Controls Installation for LTU, Undulator, Dump
PPS
J F MA M J J A S ON D J F MAM J J A S OND J F MAM J J
Down
2008
2009
2010
Linac/BC2
Commissioning
Re-commission
Inj/BC2 to SL2
LTU/Und
Comm.
FEE
Comm.
April 18, 2008
Remaining Controls installation benefits greatly from
the injector, linac & BC2 experience
LTU Controls is similar in scope to Linac & BC2
We are past the engineering learning curve with very little
development remaining
Almost all procurement is complete including 100% of
cable plant
All IOCs and VME crates are on hand
The order for over 95% of all required control modules
(PLC, ADC, motion control, etc.) has been placed
Some I&C rack delivery is being delayed, no impact on
installation
Racks are currently being loaded & tested in high bay area
June 17, 2008
LCLS FAC Controls Review
8
Hamid Shoaee
hamid@SLAC.Stanford.edu
Rack Assembly Area (B024 )
B913 & B921 PS racks
B911 & B912 PS racks
June 17, 2008
LCLS FAC Controls Review
9
Hamid Shoaee
hamid@SLAC.Stanford.edu
INSTALLATION SCHEDULE
June 17, 2008
LCLS FAC Controls Review
10
Hamid Shoaee
hamid@SLAC.Stanford.edu
PPS cable plant
installation is in
progress
Equipment Status / Rack Readiness – B921
B921-10
B921-11
49 GROUND BUS
209-958-00
48
47 NEUTRAL BUS
209-959-00
46
45 AC DISTRIBUTION BOX
44
LCLS 4-30 CIRCUIT BREAKERS
ACBOX
43 LCLS 4-30 CIRCUIT BREAKERS
42
41
40
CIR-BREAKR 39
CIR-BREAKR
38
37
LCLS MCOR BULK PS PLC CHASSIS
36 LCLS MCOR BULK PS PLC CHASSIS
35
34
33
(UND1 ) 384-801 32
CABLE FEEDTHRU
(DUMP ) 384-801
C-FEEDTHRU 31 CABLE FEEDTHRU
C-FEEDTHRU
30
MCOR-12 DRIVER CHASSIS 16CH
29 MCOR-12 DRIVER CHASSIS 16CH
28
27
26
25
(UND1 ) 236-251-00 24
BLOWER
(DUMP ) 236-251-00
23 BLOWER
BLOWER-2 22
MCOR-12 DRIVER CHASSIS 16CH
BLOWER-2
21 MCOR-12 DRIVER CHASSIS 16CH
20
19
18
17
(UND1 ) 236-251-00 16
BLOWER
(UND1 ) 236-251-00
15 BLOWER
BLOWER-2 14
MCOR-12 DRIVER CHASSIS 16CH
BLOWER-2
13
12
11
10 ESS POWER SUPPLY 60V/165A
9
(UND1 ) 236-251-00 8
BLOWER
7
BLOWER-2 6
ESS POWER SUPPLY 60V/165A
5
(MCOR BULK PS 3 ) ESS60V165A
ESS POWER SUPPLY 60V/165A
4
3
2
(MCOR BULK PS 1 ) ESS60V165A
June 17, 2008
LCLS FAC Controls Review
1
(MCOR BULK PS 2 ) ESS60V165A
12
Hamid Shoaee
hamid@SLAC.Stanford.edu
Schedule – B913
June 17, 2008
LCLS FAC Controls Review
13
Hamid Shoaee
hamid@SLAC.Stanford.edu
Safety Systems
BCS
Mature design
Project is on schedule
MPS
Concurrently developing new LCLS MPS
Response time of less than one pulse at 120 Hz
New hardware extended 1.2 km past current MPS
Non-CAMAC
Ready for photon section
PPS
The system design is based on the extension of the injector PLCbased architecture
Need to now address the BSY area
June 17, 2008
LCLS FAC Controls Review
14
Hamid Shoaee
hamid@SLAC.Stanford.edu
Undulator Motion Control Software delivered
by ANL and is being checked out
June 17, 2008
LCLS FAC Controls Review
15
Hamid Shoaee
hamid@SLAC.Stanford.edu
Undulator Control System is on schedule for
field installation
Magnets power supply and controls in very good shape
Loaded racks are being tested in B024/B15
There is a detailed schedule covering bench testing, through field
installation
Software design is mature, requires little if any changes
RF BPMs – production proceeding well
Receivers will be shipped to SLAC June-July
Timing, Vacuum, Networks are all on schedule
Wire position monitor & hydrostatic leveling system will be
interfaced to the control system
June 17, 2008
LCLS FAC Controls Review
16
Hamid Shoaee
hamid@SLAC.Stanford.edu
Top Level CD Org Chart
CONTROLS DEPARTMENT
April 28, 2008
BOYSEN, Tanya
$#CORVIN, Clay
de SALVO, Michael
LILLY, Deborah
KREJCIK, Patrick
CONTROLS DEPARTMENT
HEAD: SHOAEE, Hamid
Department Office
DEPUTY
CARRONE, Enzo
DEPUTY
CHESTNUT, Ron
SAFETY
SYSTEMS
BENNETT, Brian
BONG, Patrick
$BROWN, Jeffrey
FICKLIN, David
HARMS, Michael G.
HILL, Alan
McDONALD, Devon
MURPHY, James
SALESKI, Michael
SIMMONS, Bob
STARNER, Suanne
TURNER, Kristina
ITALICS
%
$
#
Contract Employee
Casual Employee or < 50%
Safety Committee
On Loan
June 17, 2008
Department total = 71
LCLS FAC Controls Review
SOFTWARE ENGINEERING
WILLIAMS, Ernest
LAHEY, Terri (Deputy)
ALARCON, Arturo
BOYES, Matt
BROBECK, Ken
BURGESS, Richard
CHEVTSOV, Sergei
CHU, Paul
DECONTRERAS, Ginger
FAIRLEY, Diane
#GRANIERI, Charles
GRUNHAUS, Elie
HALL, Robert
HOOBLER, Sonya
$KNOPF, Jim
KOTTURI, Dayle
LUCHINI, Kristi
MILLER, Ed
PENG, Sheng
ROCK, Judy
ROGIND, Debbie
SANDBOTHE, Bob
SCHUH, Stephen
SPENCER, Nancy
WHITE, Greg
#WOODLEY, Mark
ZELAZNY, Mike
ZHOU, Jingchen
ENGINEERING SUPPORT
TILGHMAN, Anthony
JACOB, Ralph (Deputy)
ANDERSON, David
AVELAR, Alonzo
BONG, James
BRECHIN, Vernon
BROWN, R. (Vergne)
CORDOVA-GRIMALDI
HARMS, Michael J.
HOANG, Frank
NGUYEN, Sony
O’NEAL, John
SMITH, Vernon
TRALLER, Robert
%TRUEBENBACH, John
17
ELECTRONICS &
INSTRUMENTATION
ENGINEERING
BROWNE, Mike
New Head – TBD
JOHNSON, Ron (Deputy)
BROWN, David G
DUSATKO, John
GIOUMOUSIS, Andrew
MEDVEDKO, Evgeny
NORUM, Stephen
OLSEN, Jeff
ROSS, William
SMITH, Stephen
YEE, Chuck
YOUNG, Andrew
Hamid Shoaee
hamid@SLAC.Stanford.edu
Software Engineering Section
CONTROLS DEPARTMENT
Software Section Task Assignments
April 28, 2008
ZHOU, Jingchen
Systems
BROBECK, Ken
HALL, Robert
ROCK, Judy
ITALICS
%
$
#
KREJCIK, Patrick
(acting)
High Level Apps
WILLIAMS, Ernest
EPICS
CHEVTSOV, Sergei
CHU, Paul
FAIRLEY, Diane
ROGIND, Debbie
WHITE, Greg
#WOODLEY, Mark
ZELAZNY, Mike
ALARCON, Arturo
BOYES, Matt
HOOBLER, Sonya
KOTTURI, Dayle
LUCHINI, Kristi
PENG, Sheng
SCHUH, Stephen
Contract Employee
Casual Employee or < 50%
Safety Committee
On Loan
June 17, 2008
LCLS FAC Controls Review
18
LAHEY, Terri
Networking
BURGESS, Richard
DeCONTRERAS, Ginger
#GRANIERI, Charly
GRUNHAUS, Eli
$KNOPF, Jim
SANDBOTHE, Bob
MILLER, Ed
SPENCER, Nancy
Hamid Shoaee
hamid@SLAC.Stanford.edu
CD-PCD Project Work Flow
CD - PCD Project Execution
Installation PCD
Commissioning CD
Production Test
CD-PCD
Engineering
Services PCD
Engineering Design
CD
Subsystem Design
●
●
●
●
●
●
●
●
●
Receive Requirements
Detail Specifications
Conceptual Design
Prototype Design
Detail Circuit Design
Material List
Circuit Board Layout
Sketches to PCD
Functional Design Doc
● Detail Standard Panel
Layout
● Detail E-M drawings
● Begin System
Drawings
Prototype
Unit Production
● Develop Firmware
● Develop Test &
Calibration Software
● Develop Test &
Calibration Hdwe
● Document Test &
Calibration Procedure
● Develop Rack, Cable
System Sketches
● Receive Prototype
● Debug & Test
● Train Technician(s)
● Rework, approve
prototype for
manufacture
●
● Receive Pckg Layout,
Board Layout, Parts List
● Procure materials
● Prepare kit, PCB bids
● Procure PCB (2)
● Load Prototype
● Machine, Label Panels
● Final Assembly Proto I
● Final Quality Check
● Receive Prototype for
Manufacture
● Order parts, prepare
kits, prepare bid
packages
● Place vendor orders
● QC Incoming Inspect
● Deliver to Production
Test
● Develop overall
Product test system
● Develop QC plan
● Setup Product Test
areas
● Procure, build test
equipment
● Train personnel
● Receive production
units
● Perform tests, stress
tests, rework cycles
● Maintain database
● Deliver final QC
product to Installation
● Develop Field
Installation Plans
● Develop Field
Installation Drawings,
Instructions
● Develop Resource
plans, cost estimates,
schedules
● Develop Bid
Packages. Contracts
Rack Production
Installation
Commissioning
● Develop Rack, layouts,
Cable system sketches
Review, approve Rack,
Cable, System drawings
● Review, approve Bid
Packages
● Receive Rack, Cable,
Crate System Sketches
● Document Racks,
cables, crates, intra-rack
cabling, long-haul cabling
● Develop Rack, Cable,
Crate Bid Packages
● Order Racks, Cables,
Crates
● Receive & Inspect
Racks, Cables, Crates
● Install Rack AC power,
Crates, DC Power
Supplies
● Install tested units in
Crates
● Install internal Rack
power, signal wiring
● Test assembled Racks
● Complete all factory
testing of loaded racks
● Deliver Loaded Racks
● Bid, award installation
contracts
● Assemble internal
resources
● Train resources, UTR’s
Receive all loaded
Racks, Cables, Trays
FIELD INSTALLATION
● Install AC power,
cooling water, Cable
Trays
● Install Loaded Racks,
Earthquake bracing
● Install Long haul
signal cable plant,
networks
● Install Rack safety
systems, monitoring
COMMISSIONING
● Safety Systems
● AC Power systems
● Top Level control
system
● Timing System
● Networks, Sector Nodes
● Instrumentation
Subsystems
● Test all Systems with
Beam
DRAWN BY
RAY LARSEN 01-30-2008
LCLS PROJECT DIRECTOR
J. Galayda
LCLS CONTROLS PROJECT
May 7, 2008 R11
DATA ACQUISITION
& CONTROL
System Manager
WILLIAMS, Ernest
MAGNET POWER &
CONTROL
LUCHINI, Kristi -SE/
BELLMO, Paul -EE
DeLIRA, Antonio -EE
MacNAIR, David -EE
ROGIND, Debbie -SE
MOVER SYSTEMS
SAFETY ENGINEER
SALESKI, Michael
PROJECT
MANAGEMENT
LIAISON
BOYSEN, Tanya
CABLE PLANT
SYSTEMS
System Manager
RODRIGUEZ,
Ponciano
SAFETY SYSTEMS
System Manager
SALESKI, Michael
(Acting)
CABLE PLANT
CONTRACTS
RODRIGUEZ, PoncianoEE
ORTEGA, Mario-AE
DiSALVO, Michael-AE
BALTAZAR, Dak-AE
AGUAS, Bernardo-AE
BUHAIN, Juanito-AE
RACKS, DC PWR &
SIGNAL DIST.
ORTEGA, M. -AE
PERSONNEL/LASER
PROTECTION PPS/
LSS
BONG, Patrick -EE
MURPHY, J – EE
McDONALD, D – ET
FICKLIN, D - D
ENGINEER
BEAM CONTAINMENT
BCS
TILGHMAN, Anthony – AE
LCLS CONTROL SYSTEM
HEAD: CARRONE, Enzo
BEAM INSTRUMENTS &
DIAGNOSTICS
System Manager
JOHNSON, Ronald
TOROIDS
BROWN, David-EE
MONTAGNE, M.-ME
BPMS
JOHNSON, R.-EP
SMITH, S. -EP
STRAUMANN,T.-EP
MEDVEDKO, E. -EE
MONTAGNE, T.-ME
SMITH, V. - AE
BUNCH LENGTH
BLM, OTR, YAG
SCREENS
PENG, Sheng -EE
FRISCH, Josef -EP
BROWN, V -AE
ZDARKO, Richard -C
MONTAGNE, Tim-ME
BENNETT, Brian -AE
TRUNKS & PATCH
PANELS
TILGHMAN, Anthony-AE
LASER CONTROLS
WHITE, William
PENG, Sheng-EE
ROSTER, Bill-AE
MONTAGNE, Tim -ME
NGUYEN, Sony -C
MONTAGNE, Tim -ME
DC 24V PWR
DiSALVO, Michael -AE
RAGO, Carl -ME
LOW LEVEL RF
AKRE, Ron -EE
KOTTURI, Dale-SE
HILL, Alan -AE
TEMP MONITORS
SCHUH, Stephen -EP
ALARCON, Arturo -EP
SIMMONS, Robert -AE
MACHINE PROTECTION
INTERMED. IMPS
TILGHMAN, Anthony -AE
TUNE-UP DUMP
PENG, Sheng-EE
ENGINEER
BROWN, V. -AE
RAGO, C. -ME
VACUUM SYSTEMS
SCHUH, Steve -EP
LCLS FAC Controls Review
NGUYEN, Sony -C
O’NEAL, John -AE
TIMING
KREJCIK, Patrick
BROWNE, Michael
DUSATKO, John-EE
ALLISON, Stephanie-SE
BROWN, David - EE
ZELAZNY, Michael -SE
MONTAGNE, Timothy -ME
ROGIND, Debbie, SE
20
APPLICATIONS
SOFTWARE
System Manager
FAIRLEY, Diane/
ZELAZNY, Michael
ENGINEERING
SERVICES
System
Managers
J. Olszewski-AE
T. Montagne-ME
R. Chestnut-EP
HIGH LEVEL
APPLICATIONS
FAIRLEY, Diane-SE
ZELAZNY, Michael - SE
DESIGNER
DRAFTER
COORDINATOR
TECHNICIAN
Contract
Support
Captar
CHEVTSOV, Sergei -SE
CHU, Paul -SE
LARRIEU, Chris – SE
ROGIND, Debbie – SE
WHITE, Greg - SE
ENGINEER
PROGRAMMER
Contract Support
MCC APPLICATIONS
Electrical Electronic
DOOLITTLE, L. -EE
ENGINEER
Mechanical
Electromechanical
PROFILE MONITORS
PENG, Sheng-EE
BROWN, V. -AE
RAGO, C. -ME
TILGHMAN, Anthony-AE
RAGO, Carl -ME
June 17, 2008
FARADAY CUPS
SERVERS/NETWORKS
LAHEY, Terri -SE
NORUM, Stephen- EE
NGUYEN, Sony -AE
MACHINE
PROTECTION NEW
NORUM, Stephen - EE
GLOBAL
SYSTEMS
System Manager
KREJCIK, Patrick
PRECISION TIMING
LBNL
BYRD, J. -EP
CAVITY BPMS
ANL
LILL, Robert – EE
WALTER, Dean - ME
NORUM, Eric - SE
CONTROLS
SYSTEM PHYSICIST
KREJCIK, Patrick -EP
FEEDBACK SYSTEMS
ENGINEER
Wire Pos. Mon.
Hydrostatic
Leveler
BROBECK, Kenneth -SE
ZHOU, Jingchen -SE
MURRAY, Douglas -AE
DiSALVO, Michael -AE
MONTAGNE, Tim -ME
KNOPF, Jim - AE
Controls Engineering
& Software
LEGEND
EE-ElecEngr
ME-MechEngr
SE-Software Engr
EP- EngPhys
AE-AssocEngr
C- Coordinator
D-Designer
ET- Elect Tech
MT- Mech Tech
Hamid Shoaee
hamid@SLAC.Stanford.edu
Controls Status since the last review
The Linac/BC2 Controls installation went very well
The system was delivered in December 2007,
within a week of the scheduled date (12/03/07)
Summary of Controls Sub-Systems installed
for Linac and BC2 Commissioning










Cable Plant
Networking
Magnet power supply
Vacuum Controls
LLRF
Timing system
Laser control upgrade
OTR/YAG imaging
BPM
Wire Scanners
June 17, 2008
LCLS FAC Controls Review
 Faraday Cup








Cerenkov monitor
Moveable collimator
BC2 beamline control
Bunch length monitor
MPS
BCS
Configuration software
MATLAB feedback system
 Bunch length measurement
22
Hamid Shoaee
hamid@SLAC.Stanford.edu
Linac & BC2 Controls in use by physicists & Operations
New Feedback framework & bunch length
measurement applications are in operation
Injector laser Controls has been upgraded for
BC2 operation
June 17, 2008
LCLS FAC Controls Review
25
Hamid Shoaee
hamid@SLAC.Stanford.edu
Conclusions
The linac & BC2 control system is online &
operational
We are on schedule for the installation and
completion of the electron control system
The major risk for the above items is
schedule rather than technical complexity
detailed plans are in place for the undulator
control in collaboration with ANL
June 17, 2008
LCLS FAC Controls Review
26
Hamid Shoaee
hamid@SLAC.Stanford.edu