LCLS Undulator Systems Beam Loss Monitor Status Report, FAC 6.17.08 William Berg 6.17.08 Beam Loss Monitor ANL/APS Diagnostics Group William Berg berg@aps.anl.gov Introduction • Purpose & Requirements • Project Scope Update • Global System Status & Schedule – Detector – Interface Module – Link Node Front End • Girder Integration • Test Devices & Status • Concluding Remarks 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Purpose h-dn The BLM will be used for Two Purposes: A: Inhibit bunches following an “above-threshold” radiation event. B: Keep track of the accumulated exposure of the magnets in each undulator. Purpose A is of highest priority. BLM will be integrated into the Machine Protection System (MPS) and requires only limited dynamic range from the detectors. Purpose B is also desirable for understanding long-term magnet damage in combination with the undulator exchange program but requires a large dynamic range for the radiation detector (order of 106 ) and much more sophisticated diagnostics hard and software. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Requirements pk • Primary function of the BLM is to indicate to the MPS if losses exceed preset thresholds. • MPS processor will rate limit the beam according to which threshold was exceeded and what the current beam rate is.*Beam Current threshold determination? • The thresholds will be empirically determined by inserting a thin obstruction upstream of the undulator. • Simulation of losses and damage in the undulator will proceed in parallel with the present effort. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Project Updates • Design review held 1-24-08. • Descope March 2008 – Management Directive: no fundamental design modifications (lowest effort costs). – 2008 m&s costs reduced 400k to 75k. – FY 2008 BLM Project defined as R&D (not construction). – 33 installed units decreased to 5 for mps function only. – FY 2009 funding for remaining detectors pending. – Proceeding with Simulations and Empirical Testing to verify dosimeter function. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Project Status • BLM Engineering Specification Document – Broken into 3 ESD’s. • Beam Line Detector (ANL, in progress). • Interface Module (ANL, completed). • Link Node Front End (SLAC, in progress). • Global electronic review complete (ready for fabrication pending testing, eric norum 4/16). • Global Schematic diagrams, block diagram, and parameter list (archived, Josh Stein, designer assignment?). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Detector Schedule BLM Schedule FY 2008 march april may x x june july x x x x aug sept x x oct detector assembly production detector design lock x assembly draw ing set procurements x detector fabrication detector assembly x x ship to slac x installation x testing detector design prototype x prototype assembly draw ings x prototype fabrication x prototype testing (beam) 6.17.08 Beam Loss Monitor x x x x William Berg berg@aps.anl.gov BLM Status - Detector • Beam Line Detector: – Detail and Assembly Drawings: (engineering review and tolerancing). • Detector Head. • Detector BFW Mounting Bracket. • Undulator Motion Tracking Adapter. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Status - Detector • All material and components identified. • Vendor list compiled. • Stock procurements underway. • Long lead procurements (5/08). • Fabrication quotes and awards (6/08). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Rendering of Detector 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Cross Section of BLM Detector 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Undulator Inserted Position 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Pin Function 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Interface Module Schedule BLM Schedule FY 2008 march april may june july aug sept x x x oct interface module production design lock x enclosure assembly draw ing x procurements x module fabrication module assembly x ship to slac x installation x testing prototype board bench testing beam based testing (aps) 6.17.08 Beam Loss Monitor x x x x x x x William Berg berg@aps.anl.gov BLM Status – Interface Module (IM) • Prototype design complete. • Prototype board and enclosures fabricated. • Final enclosure design in process (stenciling?) • Bench and beam based testing plan. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Interface Module Board 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Interface Module Enclosure 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Status – Link Node Front End (slac) • Design in progress. • Procurements started. • Prototype boards in fabrication. • Bench and beam based test plan. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Beam Loss Monitor - Undulator Hardware Undulator Beam Loss Detector (8) FIBER LED PMT & BASE HV POWER SUPPLY (m. brown) 8 8 8 LED PULSER BOARD TRIGGER CUSTOM GATED INTEGRATOR ( IP ) HVPS CONTROL LED PULSER AMPL. ( IP DAC ) HVPS READ BACK ( IP ADC ) LINK NODE CHASSIS FPGA Power ColdFire I/O * In Undulator Hall MPS LINK 119MHz + FIDUCIAL Timing Fanout * Long Haul Cables AC POWER Control System MPS Network Timing Distribution *Fiber 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Integration • Interface Module Girder Location. • BLM Detector Girder Identification (which five?). • Estop/IM Bracket Design (in progress). • Cable Plant details (z drops). • Power Supply from local control rack (cable length). • Installation Procedure. • Long haul cables defined and in process. • Link Node channels and rack distribution defined. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Interface Module Girder Location 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Tunnel Cable Drops 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Detector Test Devices • Thru-put and beam test module – – – – Design Complete Cerenkov radiator in fabrication Housing out for quote (qnty 3). Procurements underway • APS Beam Pipe Detector (not tied to FY08 production) – Design Complete. – Detailed and assembly drawing (eng. review/tol.). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Test Module Rendering 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Test Module Drawing 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Cerenkov Radiator Fabrication 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Radiator Blocks (actual uv grade material) 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Radiator Blocks (actual uv grade material) 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Concluding Comments • Overall blm program budget is thin. • Timetable is very aggressive. • On Schedule for October. • Calibration hardware needs to be solidified. • Simulation, test, calibration, operation plan. • BLM MOU scope FY2009? 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Status End of Presentation 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Introduction • Physics Requirements Document: Heinz-Dieter Nuhn 9-28-07 (prd: 1.4-005-r0 undulator beam loss monitor). • Scope Reduction: diagnostic to mps detector. • Purpose and Requirements. • ANL Budget: M&S (325k detector, ctls interface box 100k). • Detector Schedule: (design: nov-dec,drawings: dec-feb,pro/fab/assy: feb-jun,del: july, inst: aug-sep). • Organization: 4 groups, Group Definition: (controls, detector, simulation, test & calibration). • Design Highlights and System Overview (detectors: dynamic 33, static: 2, r&d fiber:1). • Detector design details and focus topics. • Funds are limited and efforts need to be focused to minimize costs (h-dn). • Simulation of losses and damage in the undulator will proceed in parallel with the present effort (pk). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov ANL Draft BLM Budget • 425k M&S Total: • 325k Detector Development • detectors • mounting and slide systems • cables and fiber • 100k Controls Interface Box 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Draft schedule Detector nov dec x x design component drawings assembly drawing procurements x jan feb march x x x 6.17.08 Beam Loss Monitor x july x x aug sept x x x fabrication installation x june x x ship to slac may x design lock assembly april x William Berg berg@aps.anl.gov LCLS MPS Beam Loss Monitor System Engineer: W. Berg Cost Account Manager: G. Pile Scientific advisor: P. Krejcik * Scientific advisor: B. Yang Controls/MPS Group Lead (ctls) : J. Stein Lead (mps): A. Alacron * M. Brown * R. Diviero J. Dusatko * S. Norum * A. Pietryla Detector Group Technical Manager: D. Walters FEL Physics: H. Nuhn * FEL Physics: P. Emma * Simulations and analysis Group Testing and Calibration Group Lead: W. Berg Lead: J. Dooling A. Brill L. Erwin R. Keithley J. Morgan L. Emery M. Santana * J. Vollaire * B. Yang Lead: B. Yang W. Berg J. Bailey J. Dooling L. Moog * Slac employee 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov MPS Beam Loss Monitor Group Functions • Controls Group: J Stein, A. Alacron • Develop BLM control and mps system: • Interface Box and Control. • PMT Signal Conditioning. • Control and MPS Integration and User Displays. • Detector Group: W. Berg • Develop Detector and Machine Integration. • Simulations and Analysis Group: J. Dooling • Provide collaborative blm simulation support and test analysis. • Test and Calibration Group: B. Yang • Provide beam based hardware testing programs and calibration plan. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov System Design Highlights • 33 distributed detectors (one preceding each undulator segment), two static units (up and downstream of undulator hall). One additional channel reserved for r&d fiber based system. • MPS threshold detection and beam rate limiting. • Single pulse detection and mps action up to max 120Hz beam rep rate via dedicated mps link. • Monitoring of real time shot to shot signal levels and record integrated values up to one second. • Heart beat led pulser for system validation before each pulse up to full rep rate (pseudo calibration). • Remote sensitivity adjust (dynamic range) by epics controlled PMT dc power supply (600-1200V). • Calibrated using upstream reference foil (initial use cal will be determined from simulation studies). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Detector Design Highlights • Cerenkov Radiation Based (x-ray beam noise immunity). • Employs PMT for high sensitivity to beam losses. • Dynamic detector (tracks with undulator) 100mm stroke. Undulator position (in/out) detection will be used to set the corresponding mps threshold levels. • Manual static insertion option via detachable arm for special calibration and monitoring. • Large area sensor (coverage of the full horizontal width of the top and bottom magnet blocks). • Fiber Out for low gain upgrade (full integration and dyn range diagnostic), control system expandable to 80 channels. • Radiation hard components (materials and electronics). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Interconnect Diagram 6.17.08 Beam Loss Monitor m. brown William Berg berg@aps.anl.gov Interface Box Location 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Plan View of Short Drift 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BFW Pump Out Port Relocation 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Removable Pin for Manual Insertion 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Undulator Inserted Position 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Undulator Retracted Position 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Detector Pin Detail 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Cerenkov Radiator 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Magnet Block Sensor Coverage 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Proposed PMT Device -04 (420nm) 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Vendor List Radiator Substrate water jet and final polish (lap and flame) (quartz)- VA Optical Radiator AlSi coating – Eddy Company Radiator Material - Corning PMT and Magnetic Shield - Hamamatsu Connectors: SMA Fiber Feed through) -Thor Labs High Voltage Feed through - Kings SMB Signal Fed through - AMP Fiber Optic Cable (heartbeat) Fiber (fused silica) - Stocker Yale Fiber Optics Cable, UV Grade – Coastal Connections Signal Cable – Belden Body Fabrication- M1, High Tech, AJR Industries Miscellaneous Hardware (fasteners, o-rings, flex coupling, spanner wrench) – McMaster-Carr Linear Bearing Assembly – IKO International Spherical Bearing – Aurora Bearing 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov UV Grade Fiber 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Fused Silica Radiator 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM System Support Focus Topics • Funding of beam based prototyping and test program. • Implementation of upstream calibration foil (alt. profile monitor/halo). • BFW prototype tolerance verification (system tolerance in LTT) 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Summary • Undulator magnets protection is critical for machine commissioning period. • BLM system is now defined as a component of the mps (descope) with an upgrade path to a diagnostic (low gain detector). • Calibration plan and hardware is vital to proper system operation (threshold detection will use empirically derived levels). • Schedule for development of the blm program is very aggressive and funding is limited. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Detector Summary • Building a detector based on cerenkov radiation and PMT detection. • 36 distributed channels (2 static devices) capable of single pulse detection (up to full rep rate) with rate limiting reaction. • Detectors dynamically track with undulator position with manual detach option to remain in a fully inserted static position. • Adjustable PMT sensitivity with remotely controlled high voltage power supply. • Keep alive system test (led pulser) before each beam pulse. • All Vendors have been identified, Quotes in progress, Drawing set being reviewed. • Installation does not require access into the vacuum system or removal of other components. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov End of Presentation 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Parts Animation 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Undulator System 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM System Support Focus Topics 1. Assignment of Eric Norum to controls design oversight and testing. 2. *Funding of beam based prototyping and test program. 3. Group Leaders to significantly step up direct involvement in system oversight, program implementation, and schedule tracking (controls: n. arnold, diag: g. decker, lcls: g. pile, ops/analysis: m. borland). 4. Active participation in simulations and simulation priority from slac. 5. *Implementation of upstream profile monitor (halo or at min. cal foil). 6. Adequate analysis and shielding of upstream beam dump. 7. Develop long term collaboration plan for the pursuit of determining magnet damage mechanisms and thresholds via empirical methods. 8. 9. Determine need and priority of BLM signal integration (diagnostic). BFW prototype verification (system tolerance LTT) 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Summary Undulator magnets protection is critical for machine commissioning period. Schedule for development of the blm program is very aggressive and funding is limited. System design and fabrication must go in parallel with simulation and testing program. Consider Minimum requirements for first level implementation. Taking advantage of existing mps infrastructure. BLM system is now defined as a component of the mps with an upgrade path to a diagnostic (low gain detector). 36 distributed channels (2 static devices) capable of single pulse detection and rate limiting reaction. Detectors track with undulator position with detach option for manual operation. Calibration plan and hardware is vital to proper system operation (threshold detection will use empirically derived levels). Quotes in progress Drawing set being reviewed 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Controls Architecture pk The BLM PMT interfaces to the MPS link node chassis. The IO board of the MPS link node chassis provides the ADC & DAC for the PMT. A detector interface box (pmt, led pulser, sig con?) is the treaty point between the MPS and the undulator BLM. There are 5 link node chasses serving up to 8 BLMs along the undulator (expandable from 8 to16 channels). 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Undulator Hardware 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Spares Spares LINK NODE 6.17.08 Beam Loss Monitor LINK NODE LINK NODE LINK NODE LINK NODE William Berg berg@aps.anl.gov Beam Loss Monitors with Link Nodes Use Link Node to support analog I/O IndustryPack modules provide analog readouts to control system set threshold levels control HV power supplies control LED Pulser 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Segment Design Layout m. brown MPS Link Node 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Locking Pin Detail (moves with undulator) Flex Joint Spherical Bearing 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Beam Loss Monitors using Link Nodes 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Proposed PIC / BLM Timing The proposed trigger timing for the BLM and PIC Systems will be derived from 119MHz with Fiducial ( i.e.nomial Fido signal ) 119 MHz FIDUCIAL The MPS Link chassis will receive this signal on a trigger input and will output a trigger for the BLM or PIC IP Modules. PIC TIMING FIDUCIAL or Trigger near Fiducial time FIDUCIAL or Trigger near Fiducial time INTEGRATION WINDOW = 2.5 mSec DELAY = 0 2.5 mSec BLM TIMING FIDUCIAL FIDUCIAL INTEGRATION WINDOW = 20uSec DELAY = 1020 uSec 6.17.08 Beam Loss Monitor 1020 uSec William Berg berg@aps.anl.gov Link Node Block Diagram MPS Fiber Link Input Ifc Bd 1 PC Laptop USB Ifc SFP (Opto-Isolators) Fault Inputs (96) Local Debug Port Interface Transceivers FPGA Vitrex-4 XC4VFX20 Coldfire Computer Ethernet (RTEMS/EPICS) Input Ifc Bd 6 Output Ifc Bd (Opto-Isolators) Node Address Switches From EVR Gereral-Purpose TTL I/O Mitigation Device Outputs (8) GPIO for status, ctrl, etc. (Unused Trigger I/O signals) 4 Trigger I/O To other devices MPS Devices (Opto-Isolators) Industry Pack Module 1 Signal Cond Board Industry Pack Module 2 Signal Cond Board Industry Pack Module 3 Signal Cond Board Industry Pack Module 4 Signal Cond Board 4 Trigger I/O can be configured as needed Industry Pack Interface MPS Link Node – Functional Block Diagram 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Undulator Protection Requirements Inputs to inhibit the e-beam Primary protection from a number of Beam Loss Monitors (BLMs) along the undulator Secondary protection from control system monitoring of BPM orbit Magnet power supply status Magnet mover status Long-term monitoring of the radiation dose Dosimeters attached to the magnets 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Rolls Out with Undulator Magnet The BLM is mounted to tightly surround the vacuum pipe near the beam finder wire It is on a linear slide so that it can be moved off the beam when the undulator magnet is rolled out An detachable arm makes the BLM and magnet roll out together The BLM will automatically be less sensitive to beam loss when the undulator is in the out position The BLM can be manually inserted on the beam pipe for special calibration procedures 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Specification A single BLM will be placed in each of the gaps between undulator modules. Design is to maximize the sensitivity of the monitor Located as close as possible to the beam axis as the vacuum chamber allows Choose a sensitive Cerenkov medium coupled to a high gain photomultiplier tube The detector will not be segmented to provide transverse position information of the losses 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM reliability and self test Each loss monitor is equipped with a LED that flashes between beam pulses. Provides a pre-beam test of the BLM system before beam is sent through the undulator Provides a stay-alive signal for the control system to monitor the BLM system during operation 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM dynamic range For simplicity and cost the BLM will be optimized for maximum sensitivity And allowed to saturate the signal if a large loss occurs The trip threshold is still exceeded if the device saturates so the MPS will still trip and protect the undulator Monitoring of the loss signal to integrate the dose received by the undulator will not be valid if the device saturates However, if large losses are anticipated such as when the beam finder wires are inserted, the gain of the PMT will be reduced to prevent saturation. 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Signal Monitoring The BLM has a fast, dedicated link to the MPS to shutoff the beam within 1 pulse The local MPS link node chassis also has a ‘slow’ network connection to the control system via channel access Allows monitoring of the BLM level at any time Reads back and controls the PMT voltage Controls the LED test pulse Controls the threshold set point for MPS trips 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov BLM Controls Architecture The BLM PMT interfaces to the MPS link node chassis The IO board of the MPS link node chassis provides the ADC & DAC for the PMT A cable interface box is the treaty point between the MPS and the undulator BLM There are 5 (? verify this number) link node chasses serving up to 8 BLMs along the undulator (a diagram would help here) 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov Future expansion The link node chassis can handle more than the present number of installed BLMs During commissioning a long fiber BLM will also be tested It is compatible with the link node chassis controls 6.17.08 Beam Loss Monitor William Berg berg@aps.anl.gov MPS Overview 6.17.08 Beam Loss Monitor (m. brown) William Berg berg@aps.anl.gov System Roll 6.17.08 Beam Loss Monitor r2 sin 2 r1 sin 1 A cos 1 William Berg berg@aps.anl.gov