Sustainability: What Does It Mean for Mechanical Engineers?

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Sustainability: What Does It Mean for Mechanical Engineers?

The Sustainability Concept

Triple Bottom Line

People: Good for Society

Fair practices for all people and does not exploit interest of separate parties based on money, status or growth.

Planet: Good for the Environment

Management of renewable and non renewable resources while reducing waste.

Profit: Good for the Economy

Financial benefit enjoyed by the majority of society.

Renewable/Non-renewable

 Renewable Resources

 Timber

 Surface Water

 Solar

 Wind

 Non-renewable Resources

 Fossil Fuels

 Coal

 Natural Gas

 Petroleum

 Metal Ores

 Aluminum

 Copper

 Iron

Waste Management/Resource

Conservation Hierarchy

Why is reuse preferred above recycling?

Why is recycling preferred above energy recovery?

Source: www.acmplc.com/Images/hierarchy.jpg

Example: Resource Conservation

A bicycle manufacturer is considering changing from steel wheel rims to rims made from either aluminum or titanium alloy.

From a resource conservation point of view, which alternative would you recommend?

Source: Davis, M. L. and Masten, S. J. (2009). Principles of Environmental

Engineering and Science, 2 nd edition. McGraw-Hill, Boston.

Example: Resource Conservation

Considerations (Partial Listing)

 Metals are non-renewable resource.

Titanium alloy is created by adding other elements to titanium to improve its properties.

Aluminum is more abundant than titanium

Aluminum is more easily recycled than titanium.

Titanium is more durable than aluminum.

Questions: Should decisions be made solely based upon this resource conservation hierarchy? Why or why not?

The Product Life-Cycle

Cradle-to-grave:

Products are assessed at every aspect throughout its entire life cycle (design to disposal)

Cradle-to-cradle:

Products are evaluated for sustainability and efficiency in manufacturing processes, material properties, and toxicity as well as potential to reuse materials

Life Cycle Stages

Creation

“Cradle”

•Design

•Material Selection

•Site Selection

•Manufacturing

Life Cycle Stages

•Distribution

•Maintenance

Use Demolition

Life Cycle Stages

Use

Disposal

“Grave”

Example: Biodiesel for

Cleaner Energy

Life Cycle Stages

Stage 1:

Acquire resources, specifically diesel, vegetable oil (such as from crops or waste oil), and other chemicals for processing biodiesel.

Stage 2:

Manufacture biodiesel. This includes the production of various grades of biodiesel fuels using different processes.

Stage 3:

Burn biodiesel fuel to generate power, in particular, for vehicles.

Biodiesel for

Cleaner Energy

Sustainability Impacts

People:

Provide a more sustainable alternative fuel for existing combustion-based vehicles (stage 3).

Planet:

Reuse vegetable oil waste (stage 1).

Emit less CO

2 compared to other fuels (stage 3).

Chemical byproducts for other industries (stage 2).

Land usage (stage 2)

Profit:

Create alternatives to typical fossil fuel resources (stage 1).

Biodiesel for

Cleaner Energy

What are the impacts?

The performance of biodiesel vs. conventional fuels can be compared by collecting data on fuel efficiency, cost, emissions, etc.

The properties of the biodiesel can be improved by collecting data on biodiesel manufacturing via different processes.

Where are better decisions possible?

Optimize the performance of biodiesel fuels.

Minimize the cost of the biodiesel powered vehicle.

Analysis for Sustainability

 Safety

 Material use

 Cost

 Manufacturability

 Energy use

 Sustainability  Waste generation

 Other  Water use

 Emissions generation

Sustainable

Design Checklist

 Toxic releases

 Other

Example Checklist for Mechanical Design

(Partial)

Alt. A Alt. B Sustainability

Metric

Yes/No Questions

Material Use Are the product materials recyclable or re-usable?

Are materials durable ensuring a long usable life for the product?

Will deposal of product produce recyclable materials or landfill waste?

Energy Use Is the manufacturing of the product energy intensive?

Waste generation

Other

TOTAL Points

Will manufacturing or use of the product generate hazardous substances that could pollute?

Specify:

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