Energy Efficient Design for a Connecticut Home by Michael J. Gasper An Engineering Project Submitted to the Graduate Faculty of Rensselaer Polytechnic Institute in Fulfillment of the Requirements of the degree of MASTER OF ENGINEERING IN MECHANICAL ENGINEERING Approved: _ Ernesto Gutierrez-Miravete, Project Adviser Rensselaer Polytechnic Institute Hartford, Connecticut December, 2014 © Copyright 2014 by Michael Gasper All Rights Reserved ii CONTENTS CONTENTS ..................................................................................................................... iii LIST OF TABLES ............................................................................................................ iv LIST OF FIGURES ........................................................................................................... v DEFINITIONS ................................................................................................................. vi SYMBOLS/ABBREVIATIONS LIST ............................................................................ vii KEYWORDS .................................................................................................................. viii ACKNOWLEDGMENT .................................................................................................. ix ABSTRACT ...................................................................................................................... x 1.- INTRODUCTION ........................................................................................................ 1 2.- METHODOLOGY ....................................................................................................... 2 2.1-Walls ...................................................................................................................... 2 2.2-Roof ..................................................................................................................... 10 2.4-Windows .............................................................................................................. 11 2.5-Doors ................................................................................................................... 15 2.6-Whole House Analysis ........................................................................................ 17 3.- RESULTS AND DISCUSSION ................................................................................ 19 4.- CONCLUSION .......................................................................................................... 20 REFERENCES ................................................................................................................ 21 APPENDIX A .................................................................................................................. 23 iii LIST OF TABLES Table 1: Heat Transfer Rate of Various Single Wall Materials......................................... 4 Table 2: Heat Transfer Rate of Various Insulating Materials in Multi-Material Walls .... 6 Table 3: Heat Transfer Rate of Various Interior Materials in Multi-Material Walls ........ 8 Table 4: Heat Transfer Rate of the Most Efficient Multi-Material Walls ......................... 9 Table 5: Heat Transfer Rate of Various Ground/Foundation Materials .......................... 11 Table 6: Heat Transfer Rate of Various Single Pane Window Materials ........................ 12 Table 7: Heat Transfer Rate of Various Multi-Material Window Materials ................... 14 Table 8: Heat Transfer Rate of Various Single Door Materials ...................................... 15 Table 9: Heat Transfer Rate of Various Multi-Material Door Materials......................... 17 Table 10: Whole House Analysis .................................................................................... 18 iv LIST OF FIGURES Figure 1: Heat Transfer Through a Single Wall ................................................................ 3 Figure 2: Heat Transfer Through a Multi-Material Wall (Reference (q)) ......................... 5 Figure 3: A Triple Pane Window per Reference (s) ........................................................ 13 Figure 4: Cross Section of a Garage/House Door per Reference (t) ............................... 16 Figure 5: Page 1 of BAEC 2011 House of the Year Brochure ........................................ 23 Figure 6: Page 2 of BAEC 2011 House of the Year Brochure ........................................ 24 Figure 7: Page 3 of BAEC 2011 House of the Year Brochure ........................................ 25 Figure 8: Page 4 of BAEC 2011 House of the Year Brochure ........................................ 26 v DEFINITIONS Word Definition Reference for Definition Heat Transfer “Heat transfer describes the exchange of thermal energy, (i) between physical systems depending on thetemperature and pressure, by dissipating heat. The fundamental modes of heat transfer are conduction ordiffusion, convection and radiation.” Thermal Conductivity “In physics, thermal conductivity (often denoted k, λ, or κ) (j) is the property of a material to conduct heat. It is evaluated primarily in terms of Fourier's Law for heat conduction. Heat transfer occurs at a higher rate across materials of high thermal conductivity than across materials of low thermal conductivity. Correspondingly materials of high thermal conductivity are widely used in heat sink applications and materials of low thermal conductivity are used as thermal insulation. Thermal conductivity of materials is temperature dependent.” Conduction “On a microscopic scale, heat conduction occurs as hot, rapidly moving or vibrating atoms and molecules interact with neighboring atoms and molecules, transferring some of their energy (heat) to these neighboring particles. In other words, heat is transferred by conduction when adjacent atoms vibrate against one another, or as electrons move from one atom to another. Conduction is the most significant means of heat transfer within a solid or between solid objects in thermal contact. Fluids— especially gases—are less conductive.Thermal contact conductance is the study of heat conduction” between solid bodies in contact.[9] vi (i) SYMBOLS/ABBREVIATIONS LIST Symbol/Abbreviation Meaning Units T Temperature °F, °C, or K A Area in2, ft2, mm2, or m2 L Length in, ft, mm, or m k or h Thermal Conductivity W/mK q Heat Transfer Rate W vii KEYWORDS Energy, Efficiency, Design, Home, House, Heat Transfer, Window, Door, Roof, Wall, Conduction, Thermal Conductivity viii ACKNOWLEDGMENT I would like to thank my parents and friends for their support whenever I encountered hardships throughout the completion of this project. ix ABSTRACT This study did an analysis of the compilation of building materials and thicknesses used to build a house since they significantly impact wasted energy on heating and cooling in the summer and winter months respectively. More specifically the type and thickness of insulation and walls, type of windows, and doors are analyzed to determine what the best combination is. The whole house analysis shows how efficient the BAEC 2011 House of the Year really is. In some cases better materials for heat transfer could have been used but they were most likely not cost effective at the time. For any future building projects this analysis should be coupled with a cost versus benefit evaluation. x 1. - INTRODUCTION Designing an energy efficient house is a complex task. It can involve designing electricity sources, heating systems, cooling systems, and/or the compilation of building materials and thicknesses used to build the house. This study carried out an analysis of the compilation of building materials and thicknesses used to build the house since they significantly impact wasted energy on heating and cooling in the summer and winter months respectively. From this study, the materials with the best thermal properties can be selected. However, the materials with the lowest heat transfer rate may not always be the best cost effective materials for building. To determine the cost/benefit this analysis should be coupled with the cost these materials in the area that you are building at that time and the electricity rates and projections for the next few years ahead. The house investigated in this study is the 2011 Connecticut Home Builders Association house of the year located in Griswold, Connecticut. This house was designed to be an energy efficient house. Extreme summer outside temperatures only approximately 40 degrees from a normal inside temperature whereas extreme winter outside temperatures are approximately 77 degrees from a normal inside temperature. The materials below were analyzed in extreme winter temperatures since this condition creates the largest temperature gradient and therefore the largest heat transfer rate. There are many different styles of buildings which would also greatly affect the heat transfer rate for the entire house on top of what is being used for materials. For instance a conditioned attic will act differently than an unconditioned attic especially if there are heat and or cooling ducts located in them spaces since they tend to result in a large loss. 1 2. - METHODOLOGY 2.1-Walls As stated in the introduction the heat transfer analysis was done for a winter condition due to a larger thermal gradient than in the summer. Since the house analyzed in section 2.6 is located in Connecticut the exterior temperature used for calculations was the lowest temperature seen in the state took in Hartford in the 2013-2014 winter season was -9ΛF on January 4, 2014 per Reference (b). For an energy saving house, a good temperature to keep your thermostat at in the winter is 68ΛF per Reference (c). Therefore, all of the following calculations are done with an external temperature of -9ΛF (250.37K) and an internal temperature of 68ΛF (293.15K). We will assume the heat transfer through a single 25x8 foot wall (A=18.6m2) with no windows for all of the walls below. Thickness is based on material and construction and will vary. To determine which materials are the best to use for construction, the one-dimensional steady-state conduction equation 3.4 from Reference (a) can be applied to each material to obtain the heat transfer rate. For example of a single material wall with standard brick: ππ₯ = ππ΄ πΏ (ππ ,1 − ππ ,2 ) Equation 3.4 Reference (a) π k=0.72π×πΎ from Table A.3 of Reference (a) L=3.625 inches (0.092m) per Reference (d) ππ₯ = π 0.72 [π × πΎ ] × 18.6[π2 ] 0.092[π] (293.15[πΎ] − 250.37[πΎ]) ππ₯ = 6227π Figure 1 from Reference (p) shows schematically the wall with temperature difference and how to reduce heat transfer. 2 Figure 1: Heat Transfer Through a Single Wall All thermal conductivity values in Table 1 are at approximately 300K. Table 1 could be older/or poorly designed buildings that only have a single building material. This table can be coupled with Table 2 to determine the best insulation/exterior material. 3 Table 1: Heat Transfer Rate of Various Single Wall Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] Standard Brick 0.72 (a) 0.092 (d) 6227 Doubled-up Brick 0.72 (a) 0.184 (d) 3114 Block 1.1 (a) 0.2 (a) 4376 Block 0.6 (a) 0.2 (a) 2387 Concrete (Hallow) Concrete (Filled) Cement (4 inch) 0.72 (a) 0.1016 (e) 5639 Cement (8 inch) 0.72 (a) 0.2032 (e) 2819 Cement (10 inch) 0.72 (a) 0.254 (e) 2256 Cement (12 inch) 0.72 (a) 0.3048 (e) 1880 Log (28mm) 0.12 (a) 0.028 (g) 3410 Log (34mm) 0.12 (a) 0.034 (g) 2808 Log (44mm) 0.12 (a) 0.044 (g) 2170 Log (70mm) 0.12 (a) 0.070 (g) 1364 Log (90mm) 0.12 (a) 0.090 (g) 1061 Similar to above with the same temperature difference and wall area the heat transfer rate through multiple materials can be calculated. For example of a multimaterial wall with gypsum board, hardboard siding, and cellulose: π πππ¦ππ π’π =0.17π×πΎ from Table A.3 of Reference (a) π πβππππππππ π πππππ =0.094π×πΎ from Table A.3 of Reference (a) π ππππππ’ππ π =0.23π×πΎ from Reference (f) πΏ1/2′′ ππ¦ππ π’π =0.0127m πΏ1/2′′ πππ¦π€πππ =0.0127m 4 πΏ8′′ πππππ’ππ π =0.2032m Using a modified equation 3.15 from Reference (a): ππ₯ = (π∞,1 − π∞,3 ) πΏ πΏ πΏ [( π΄ ) + ( π΅ ) + ( πΆ )] ππ΄ π΄ ππ΅ π΄ ππΆ π΄ ππ₯ = (293.15[πΎ] − 250.37[πΎ]) 0.0127π 0.0127π 0.2032 [( )+( )+( )] π π π 0.17 [π × πΎ ] × 18.6[π2 ] 0.12 [π × πΎ ] × 18.6[π2 ] 0.23 [π × πΎ ] × 18.6[π2 ] ππ₯ = 748π Figure 2: Heat Transfer Through a Multi-Material Wall (Reference (q)) All thermal conductivity values in Table 2 are at approximately 300K. The multimaterial walls in Table 2 have a ½’’ plywood board on the outside, varying insulation as shown in table 2 in the middle, and ½’’ gypsum board on the inside. The insulation thickness differences shown such as 4’’, 6’’, and 8’’ represent common walls made of 2’’ x 4’’, 2’’ x 6’’, and staggered 2’’ x 4’’ or 2’’ x 8’’ studs for wall framing. 5 Table 2: Heat Transfer Rate of Various Insulating Materials in Multi-Material Walls Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] 8’’Celluose 0.23 (f) 0.2032 (-) 748 4’’Celluose 0.23 (f) 0.1016 (-) 1279 6’’Celluose 0.23 (f) 0.1524 (-) 944 3-1/2’’Fiberglass- 0.046 (a) 0.0889 (-) 377 0.038 (a) 0.0889 (-) 316 0.035 (a) 0.0889 (-) 292 0.046 (a) 0.1651 (-) 211 0.038 (a) 0.1651 (-) 176 0.035 (a) 0.1651 (-) 162 0.046 (a) 0.2159 (-) 163 0.038 (a) 0.2159 (-) 136 0.035 (a) 0.2159 (-) 125 0.043 (a) 0.1016 (-) 313 0.043 (a) 0.1524 (-) 214 16kg/m^3 3-1/2’’Fiberglass28kg/m^3 3-1/2’’Fiberglass40kg/m^3 6-1/2’’Fiberglass16kg/m^3 6-1/2’’Fiberglass28kg/m^3 6-1/2’’Fiberglass40kg/m^3 8-1/2’’Fiberglass16kg/m^3 8-1/2’’Fiberglass28kg/m^3 8-1/2’’Fiberglass40kg/m^3 4’’Fiberglass/blown16kg/m^3 6’’Fiberglass/blown16kg/m^3 6 8’’Fiberglass/blown- 0.043 (a) 0.2032 (-) 162 4’’Urethane Two Part 0.026 (a) 0.1016 (-) 195 (a) 0.1524 (-) 132 (a) 0.2032 (-) 100 (a) 0.1016 (-) 475 (a) 0.1524 (-) 329 (a) 0.2032 (-) 251 (a) 0.1016 (-) 444 (a) 0.1524 (-) 306 (a) 0.2032 (-) 234 0.046 (a) 0.1016 (-) 333 0.046 (a) 0.1524 (-) 228 0.046 (a) 0.2032 (-) 173 16kg/m^3 Foam 6’’Urethane Two Part 0.026 Foam 8’’Urethane Two Part 0.026 Foam 4’’Vermiculite Flakes 0.068 80kg/m^3 6’’Vermiculite Flakes 0.068 80kg/m^3 8’’Vermiculite Flakes 0.068 80kg/m^3 4’’Vermiculite Flakes 0.063 160kg/m^3 6’’Vermiculite Flakes 0.063 160kg/m^3 8’’Vermiculite Flakes 0.063 160kg/m^3 4’’Mineral Wool Granules with Asbestos 6’’Mineral Wool Granules with Asbestos 8’’Mineral Wool Granules with Asbestos 7 Using the information learned from Table 2 above that the 8’’ cellulose and ½’’ plywood were used along with an altered interior material. Table 3: Heat Transfer Rate of Various Interior Materials in Multi-Material Walls Material 1’’Gypsum Plaster, Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness 0.22 (a) 0.0254 (n) ½’’Plywood 0.12 (a) 0.0127 (-) 8’’Celluose 0.23 (a) 0.2032 (-) 1’’Gypsum Plaster, 0.22 (a) 0.0254 (n) ½’’Plywood 0.12 (a) 0.0127 (-) 8’’Celluose 0.23 (a) 0.2032 (-) 1’’Gypsum Plaster, 0.22 (a) 0.0254 (n) ½’’Plywood 0.12 (a) 0.0127 (-) 8’’Celluose 0.23 (a) 0.2032 (-) 11mm Hardboard 0.094 (a) 0.011 (-) Heat Transfer Rate (q) [W] 720 Sand Aggregate 729 Vermiculite Aggregate 651 Sand Aggregate Siding Table 3 shows that altering the interior material and even adding a 4th material to the exterior does not make a significant difference in the heat transfer rate. Using the above information from Tables 1, 2, and 3, Table 4 was created to show the best possible combinations for multi-material walls. 8 Table 4: Heat Transfer Rate of the Most Efficient Multi-Material Walls Material 1’’Gypsum Plaster, Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness 0.22 (a) 0.0254 (n) 90mm Log 0.12 (a) 0.09 (-) 8’’Urethane Two Part 0.026 (a) 0.2032 (-) ½’’Gypsum 0.17 (a) 0.0127 (-) 90mm Log 0.12 (a) 0.09 (-) 8’’Urethane Two Part 0.026 (a) 0.2032 (-) 1/4’’Gypsum 0.17 (a) 0.0127 (-) 90mm Log 0.12 (a) 0.09 (-) 8’’Urethane Two Part 0.026 (a) 0.2032 (-) Heat Transfer Rate (q) [W] 92 Sand Aggregate Foam 92 Foam 92 Foam Table 4 shows the same heat transfer rate with different interior materials. It proves with different thicknesses and or materials that there is not a significant difference on the interior of the house. Table 4 also show that there is significantly less heat transfer with a thick log exterior and 8’’ of urethane two part foam for insulation. This insulation can be thicker and or the wall also, but 92W is a very low heat transfer rate. For additional information on heat transfer of different wood materials Reference (l) goes further in depth. Four of the five most common insulating materials per Reference (m) are shown in Table 2 above as options. The fifth material is polystyrene which is a foam board. This can be added to any wall for additional heat transfer and moisture prevention. 9 2.2-Roof There are 2 main designs for ceilings/roofs for insulating. The two options are conditioned and unconditioned attics as described in Reference (o). Both of these behave similarly for heat transfer. For the purposes of this paper and general house building the ceiling would consist of gypsum board, insulation, and a plywood layer similarly to the walls section above. Example if the roof is made of ½’’ gypsum board, ½’’ plywood, and 8’’ cellulose insulation for a 25’ x 8’ section it would have a heat transfer rate of 748W as shown in Table 2 above. Assuming no flow, but heat rises so the flow would make the roof loose more heat than the walls. The best insulating materials from Table 2 can be used for this for the best results. 2.3-Ground The ground/foundation can be considered to be cement. We are assuming no raised structure and that there is space below ground such as a basement. Since this is below ground the exterior will be approximately a constant temperature of 50ΛF (283.15K) below the frost line per Reference (r). Minimal heat transfer can be assumed through the ground/foundation since there is minimal thermal difference to normal interior temperature. If a whole house calculation is being performed this value can be specifically calculated using the same information as the cement wall in Table 1 and changing the temperatures. Refer to Figure 1 above for a visual. For example of a single material foundation with 4 inches of cement: ππ₯ = ππ΄ πΏ (ππ ,1 − ππ ,2 ) Equation 3.4 Reference (a) π k=0.72π×πΎ from Table A.3 of Reference (a) L=4 inches (0.1016m) per Reference (e) ππ₯ = π 0.72 [π × πΎ ] × 18.6[π2 ] 0.092[π] (293.15[πΎ] − 283.15[πΎ]) ππ₯ = 1318π 10 All thermal conductivity values in Table 5 are at approximately 300K. Table 5 is conservative opposite of the roof section since heat rises and would not push to transfer out through the ground as much. Table 5: Heat Transfer Rate of Various Ground/Foundation Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] Cement (4 inch) 0.72 (a) 0.1016 (e) 1318 Cement (8 inch) 0.72 (a) 0.2032 (e) 659 Cement (10 inch) 0.72 (a) 0.2540 (e) 527 Cement (12 inch) 0.72 (a) 0.3048 (e) 439 These calculations assume only a cement floor, adding flooring would further decrease the heat transfer rate. Rising the structure above ground such as if it were a beach house would increase the heat transfer rate and it could be assumed similar to a wall as shown in section 2.1. 2.4-Windows Using the same methodology and equations as Chapter 2.1 for walls the heat transfer rate through various windows can be calculated. For the purposes of showing which windows are the most efficient we will assume the window size is 58 x 36 inches (A=1.34709m2). Windows come in many various sizes and if a whole house analysis is performed the specific sizes of each window should be used for accuracy. For example of a single material window with glass: ππ₯ = ππ΄ πΏ (ππ ,1 − ππ ,2 ) π k=0.9π×πΎ from Table I of Reference (h) L=0.003m per Reference (h) 11 Equation 3.4 Reference (a) ππ₯ = π 0.9 [π × πΎ ] × 1.34709[π2 ] 0.003[π] (293.15[πΎ] − 250.37[πΎ]) ππ₯ = 17,289π Single panes consist of 1 material such as shown in Figure 1 in section 2.1. Table 6: Heat Transfer Rate of Various Single Pane Window Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] Glass 0.9 (h) 0.003 (h) 17289 Polyester film 0.14 (h) 0.0001 (h) 80680 Acrylic or 0.19 (h) 0.006 (h) 1825 polycarbonate sheet Glass is the material that is usually used for most window applications. Acrylic or polycarbonate are used for applications such as storm windows. Most windows in newer houses are a composite of double or triple pane with gas separating the panes. For ease of calculation we are going to assume each composite window has a total thickness of one inch (0.0254m) and each glass pane has a thickness of 3mm (0.003m). These are the average window and glass thicknesses but glass and windows can be thicker or thinner than these in specific applications. For example of a multi-material with glass-argon-glass: π πππππ π =0.9 π×πΎ from Table I of Reference (h) π βπππππ =0.016π×πΎ from Reference (f) π βπππ =0.024π×πΎ from Reference (f) π βπππ¦ππ‘ππ =0.0088π×πΎ from Reference (f) πΏππππ π =0.003m from Reference (h) 12 πΏπππ πππ πππ πππ’πππ ππππ =0.0194m πΏπππ πππ πππ π‘πππππ ππππ =0.0082m Using a modified equation 3.15 from Reference (a): ππ₯ = (π∞,1 − π∞,3 ) πΏ πΏ πΏ [( π΄ ) + ( π΅ ) + ( πΆ )] ππ΄ π΄ βπ΅ π΄ ππΆ π΄ ππ₯ = (293.15[πΎ] − 250.37[πΎ]) 0.003π 0.0194π 0.003 [( )+( )+( )] π π π 2 2 2 0.9 [π × πΎ ] × 1.35[π ] 0.016 [π × πΎ ] × 1.35[π ] 0.9 [π × πΎ ] × 1.35[π ] ππ₯ = 653π Figure 3 shows an example of a triple pane window. A double pane window is missing the middle piece of glass which changes the reflective properties. Figure 3: A Triple Pane Window per Reference (s) 13 Table 7: Heat Transfer Rate of Various Multi-Material Window Materials Material Glass Argon Glass Glass Argon Glass Argon Glass Glass Air Glass Glass Air Glass Air Glass Glass Krypton Glass Glass Krypton Glass Krypton Glass Glass Argon Glass Krypton Glass Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity 0.9 0.016 0.9 0.9 0.016 0.9 0.016 0.9 0.9 0.024 0.9 0.9 0.024 0.9 0.024 0.9 0.9 0.0088 0.9 0.9 0.0088 0.9 0.0088 0.9 0.9 0.016 0.9 0.0088 0.9 (h) (f) (h) (h) (f) (h) (f) (h) (h) (f) (h) (h) (f) (h) (f) (h) (h) (f) (h) (h) (f) (h) (f) (h) (h) (f) (h) (f) (h) Thickness of Material (L) [m] 0.003 0.0194 0.003 0.003 0.0082 0.003 0.0082 0.003 0.003 0.0194 0.003 0.003 0.0082 0.003 0.0082 0.003 0.003 0.0194 0.003 0.003 0.0082 0.003 0.0082 0.003 0.003 0.0082 0.003 0.0082 0.003 Reference for Thickness (h) (-) (h) (h) (-) (h) (-) (h) (h) (-) (h) (h) (-) (h) (-) (h) (h) (-) (h) (h) (-) (h) (-) (h) (h) (-) (h) (-) (h) Heat Transfer Rate (q) [W] 653 769 976 1148 360 425 547 Double pane windows with krypton as the gas are the most efficient in terms of heat transfer. With windows the reflective properties as described further in Reference (h) should also be considered but they are not in this study. 14 2.5-Doors Using the same methodology and equations as for walls the heat transfer rate through various doors can be calculated. The door options below are for ones without a glass window. Ones with a glass window will be less efficient. If you are designing a house and using a door with a window, the window area should be considered in the calculation. Assume all of the doors below are 1.75 inches or 0.04445 meters thick with an area of 1.85806m2 (36 x 80 inches). For example of a single material door with wood (oak or maple): ππ₯ = ππ΄ πΏ (ππ ,1 − ππ ,2 ) Equation 3.4 Reference (a) π k=0.16π×πΎ from Table A.3 of Reference (a) ππ₯ = π 0.16 [π × πΎ ] × 1.85806[π2 ] 0.04445[π] (293.15[πΎ] − 250.37[πΎ]) ππ₯ = 286π For the case of a single material Figure 1 above can be used for a visual. All thermal conductivity values in Table 8 are at approximately 300K. Table 8: Heat Transfer Rate of Various Single Door Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] Hardwood 0.16 (a) 0.04445 (-) 286 Polyvinyl Chloride 0.19 (f) 0.04445 (-) 340 Fiberglass 0.04 (f) 0.04445 (-) 72 15 Similar to above with the same temperature difference, door thickness, and door area the heat transfer rate through multiple materials can be calculated. For example of a multi-material door with steel, polyurethane, and steel: π ππ π‘πππ =16π×πΎ from Table A.3 of Reference (a) π πππππ¦π’πππ‘βπππ =0.03π×πΎ from Reference (f) πΏ 1 ′′ 32 πππππππππ π ,πππ’ππππ’π,ππ π π‘πππ =0.00079375m πΏππππ¦π’ππβπππ =0.042863m Using a modified equation 3.15 from Reference (a): ππ₯ = (π∞,1 − π∞,3 ) πΏ πΏ πΏ [( π΄ ) + ( π΅ ) + ( πΆ )] ππ΄ π΄ ππ΅ π΄ ππΆ π΄ ππ₯ = (293.15[πΎ] − 250.37[πΎ]) 0.00079375π 0.042863π 0.00079375π [( )+( )+( )] π π π 2 2 2 16 [π × πΎ ] × 1.858[π ] 0.03 [π × πΎ ] × 1.858[π ] 16 [π × πΎ ] × 1.858[π ] ππ₯ = 56π Figure 4: Cross Section of a Garage/House Door per Reference (t) All thermal conductivity values in Table 9 are at approximately 300K. 16 Table 9: Heat Transfer Rate of Various Multi-Material Door Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Steel 16 (a) 0.0008 (-) Polyurethane 0.03 (f) 0.042863 (-) Steel 16 (a) 0.0008 (-) Fiberglass 0.04 (a) 0.0008 (-) Polyurethane 0.03 (f) 0.042863 (-) Fiberglass 0.04 (a) 0.0008 (-) Aluminum 205 (f) 0.0008 (-) Polyurethane 0.03 (f) 0.042863 (-) Aluminum 205 (f) 0.0008 (-) Heat Transfer Rate (q) [W] 56 54 56 Door internal material us usually polyurethane which from Table 2 was shown to be the best insulating material. Varying the thing exterior and interior material does not greatly affect the heat transfer. 2.6-Whole House Analysis The above information for a single wall, door, and window can be combined to analyze an entire house as shown in this section. The information for dimensions and insulation in the 2011 Home Builders Association of Eastern Connecticut House is located in the brochure in Appendix A. Pictures of the house are also located in Appendix A. The ceiling has the same thickness gypsum board, cellulose insulation, and plywood that the walls have so for calculation purposes we can assume a box. The length of the house is approximately 50 feet and the width is approximately 25 feet. This house is a split level with a basement under half and an attached garage under the other, therefore, we can assume this is 2 stories or approximately 16 feet high. Both of the shorter sides have no windows and are approximately 25 feet by 16 feet so the value in section 2.1 can be multiplied by 4 to get the losses on those walls. The front has 5 17 windows, a garage door (make equal to 4 doors) and a door and the back has 6 windows and a sliding door (make equal to approximately 2 windows) which subtract area off of the two 50 foot by 16 foot areas. The area from the windows and doors will not be subtracted for conservatism. This is summarized in Table 10 below: Table 10: Whole House Analysis Heat Transfer Rate Wall (q) [W] West Side (25’x16’) 1496 East Side (25’x16’) 1496 North Side (50’x16’) 2992 South Side (50’x16’) 2992 Ground - 12’’ Cement (50’x25’) 2634 Roof (50’x25’) 4488 13 - Windows 9997 5 - Doors 280 Total 26375 The total 26,375W is approximately 90,000 BTU/hour. To be able to keep up with the cold outdoor temperatures in your entire house your heating system would need to be larger than 90,000 BTU/hour. 18 3. - RESULTS AND DISCUSSION From the materials analyzed for the walls it was determined that log walls are the best external material and foam two part urethane mixture is the best insulating material. Two common interior materials of plaster and gypsum board make a negligible difference to the heat transfer rate so either could be chosen. For each of these materials common thicknesses were chosen but thicker walls and or materials would further decrease the heat transfer rate. For the windows it was determined that a double pane krypton filled window is the most efficient for heat transfer rate. The triple pane windows also have a good heat transfer rate but would be better than the double pane in windy areas. It was determined that the doors with the best heat transfer rate had a polyurethane core with either an aluminum, fiberglass, or steel sheet on the exterior. The whole house analysis shows how efficient the BAEC 2011 House of the Year really is. In some cases better materials for heat transfer could have been used but they were most likely not cost effective at the time. Since building material cost varies greatly based on location and year the buyer/builder would have to determine energy efficiency versus cost at the time they are considering the project. 19 4. - CONCLUSION Building materials are constantly changing. New materials should be added to this analysis at the time of use. Costs of each material and estimated future heat and or cooling costs should be coupled with this to get a complete analysis of what to use. Electricity, oil, and wood are the 3 most common heating and cooling sources. These sources vary greatly with cost based on area and day you look at them and a prediction would have to be made. The buyer/builder would have to determine energy efficiency versus cost at the time they are considering the project. 20 REFERENCES a) Fundamentals of Heat and Mass Transfer 6th Edition; Incorpera, DeWirr, Bergman, Lavine, 2007 b) Weather Works, 2014, from http://www.weatherworksinc.com/winter-statistics2013-2014, date last accessed 12/8/2014. c) Energy.gov, 2014, from http://energy.gov/energysaver/articles/thermostats, date last accessed 12/8/2014. d) Architects Technical Reference, from http://www.archtoolbox.com/materialssystems/masonry/bricksizes.html, date last accessed 12/8/2014. e) University of Missouri Extension, from http://extension.missouri.edu/p/g1700, date last accessed 12/8/2014. f) The Engineering Toolbox, from http://www.engineeringtoolbox.com/thermalconductivity-d_429.html, date last accessed 12/8/2014. g) Northwest Log Cabins, http://www.northwestlogcabins.co.uk/department/the_top_10_tips_on_choosing_a_c abin/, date last accessed 12/8/2014 h) Calculating Heat Transfer Through Windows; Energy Research, Vol 6, 341-349 (1982); Michael Rubin; Lawrence Berkeley Laboratory, University of California, Berkeley, California 94720, U.S.A. i) Wikipedia, Heat Transfer, http://en.wikipedia.org/wiki/Heat_transfer, date last accessed 12/8/2014. j) Wikipedia, Thermal Conductivity, http://en.wikipedia.org/wiki/Thermal_conductivity, date last accessed 12/8/2014. k) Johns Manville, http://www.jm.com/content/dam/jm/global/en/buildinginsulation/Files/BI%20Data%20Sheets/Resi%20and%20Commercial/BID0016%20Kraft-Faced%20Fiber%20Glass%20Data%20Sheet-Acrylic%20Binder.pdf, date last accessed 12/8/2014. l) Oak Ridge National Laboratory, http://www.fpl.fs.fed.us/documnts/pdf1988/tenwo88a.pdf, date last accessed 12/8/2014. 21 m) Thermaxx Jackets, http://www.thermaxxjackets.com/5-most-common-thermalinsulation-materials/, date last accessed 12/8/2014. n) Craftsman Blog, http://thecraftsmanblog.com/5-worst-mistakes-of-historichomeowners-part-4-plaster/, date last accessed 12/8/2014. o) Green Building Advisor.com, http://www.greenbuildingadvisor.com/blogs/dept/qaspotlight/determining-best-attic-option, date last accessed 12/8/2014. p) Air-Conditioner-Selection.com, http://www.air-conditioner-selection.com/radiationconduction-convection.html, date last accessed 12/8/2014. q) Dr. Nor Mariah’s Homepage, http://eng.upm.edu.my/~mariah/KMP3203/module3.htm, date last accessed 12/8/2014. r) Innovate Us, http://www.innovateus.net/earth-matters/what-frost-line, date last accessed 12/8/2014. s) Green Glaze Co., http://www.greenglaze.co.uk/wp-content/uploads/2013/04/tripleglazed-windows.png, date last accessed 12/8/2014. t) KS Garage Doors, http://www.ksgaragedoor.com/features-benefits/, date last accessed 12/8/2014. 22 APPENDIX A This appendix is a brochure from the Builders Association of Eastern Connecticut on their green 2011 house of the year. This brochure gives details about the construction and dimensions of the house that are in section 2.6 of this paper. Figure 5: Page 1 of BAEC 2011 House of the Year Brochure 23 Figure 6: Page 2 of BAEC 2011 House of the Year Brochure 24 Figure 7: Page 3 of BAEC 2011 House of the Year Brochure 25 Figure 8: Page 4 of BAEC 2011 House of the Year Brochure 26