Energy Efficient Design for a Connecticut Residential Home by Michael J. Gasper An Engineering Project Submitted to the Graduate Faculty of Rensselaer Polytechnic Institute in Fulfillment of the Requirements of the degree of MASTER OF ENGINEERING IN MECHANICAL ENGINEERING Approved: _ Ernesto Gutierrez-Miravete, Project Adviser Rensselaer Polytechnic Institute Hartford, Connecticut December, 2014 ABSTRACT Designing an energy efficient house is very complex. It can be designing electricity sources, heating systems, cooling systems, and/or the compilation of building materials and thicknesses used to build the house. This study did an analysis of the compilation of building materials and thicknesses used to build the house since they significantly impact wasted energy on heating and cooling in the summer and winter months respectively. The base house used in this study is the 2011 Connecticut Home Builders Association house of the year located in Griswold, Connecticut. More specifically the type and thickness of insulation and walls, type, number, and location of windows is analyzed with finite element analysis to determine what the best combination is. HEED software is then used to determine what the best overall design is coupled with the smaller hand calculations. ii CONTENTS ABSTRACT ...................................................................................................................... ii CONTENTS ..................................................................................................................... iii LIST OF TABLES ............................................................................................................ iv LIST OF FIGURES ........................................................................................................... v SYMBOLS/ABBREVIATIONS LIST ............................................................................. vi INTRODUCTION ............................................................................................................. 1 METHODOLOGY ............................................................................................................ 2 RESULTS AND DISCUSSION ........................................................................................ 7 CONCLUSION.................................................................................................................. 7 REFERENCES .................................................................................................................. 9 APPENDIX...................................................................................................................... 10 iii LIST OF TABLES iv LIST OF FIGURES v SYMBOLS/ABBREVIATIONS LIST Symbol/Abbreviation Meaning Units vi INTRODUCTION Designing an energy efficient house is very complex. It can be designing electricity sources, heating systems, cooling systems, and/or the compilation of building materials and thicknesses used to build the house. This study did an analysis of the compilation of building materials and thicknesses used to build the house since they significantly impact wasted energy on heating and cooling in the summer and winter months respectively. The base house used in this study is the 2011 Connecticut Home Builders Association house of the year located in Griswold, Connecticut. More specifically the type and thickness of insulation and walls, type, number, and location of windows is analyzed with finite element analysis to determine what the best combination is. HEED software is then used to determine what the best overall design is coupled with the smaller hand calculations. 1 METHODOLOGY Chapter 1: Walls Since this house is located in Connecticut the lowest temperature seen in Hartford in the 2013-2014 winter season was -9ΛF on January 4, 2014 per Reference (b). For an energy saving house a good temperature to keep your thermostat at in the winter is 68ΛF per Reference (c). Therefore, assume all of the following equations are done with an external temperature of -9ΛF (250.37K) and an internal temperature of 68ΛF (293.15K). We will assume the heat transfer through a single 25x8 foot wall (A=18.6m2) with no windows. Thickness is based on material and construction and will vary. To determine which materials are the best to use for construction, the one-dimensional steady-state conduction equation 3.4 from Reference (a) can be applied to each material to obtain the heat transfer rate. For example of a single material wall with standard brick: ππ₯ = ππ΄ πΏ (ππ ,1 − ππ ,2 ) Equation 3.4 Reference (a) π k=0.72π×πΎ from Table A.3 of Reference (a) L=3.625 inches (0.092m) per Reference (d) ππ₯ = π 0.72 [π × πΎ ] × 18.6[π2 ] 0.092[π] (293.15[πΎ] − 250.37[πΎ]) ππ₯ = 6227π All thermal conductivity values in Table 1 and 2 are at approximately 300K. Table 1: Heat Transfer Rate of Various Single Wall or Floor Materials Material Standard Brick Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity 0.72 (a) Thickness of Material (L) [m] 0.092 2 Reference for Thickness (d) Heat Transfer Rate (q) [W] 6227 Concrete Block 1.1 (a) 0.2 (a) 4376 Block 0.6 (a) 0.2 (a) 2387 (Hallow) Concrete (Filled) Cement (4 inch) 0.72 (a) 0.1016 (e) 5639 Cement (8 inch) 0.72 (a) 0.2032 (e) 2819 Cement (10 inch) 0.72 (a) 0.254 (e) 2256 Cement (12 inch) 0.72 (a) 0.3048 (e) 1880 Log Walls (28mm) 0.12 (a) 0.028 (g) 3410 Log Walls (34mm) 0.12 (a) 0.034 (g) 2808 Log Walls (44mm) 0.12 (a) 0.044 (g) 2170 Log Walls (70mm) 0.12 (a) 0.070 (g) 1364 Log Walls (90mm) 0.12 (a) 0.090 (g) 1061 For example of a multi-material wall with gypsum board, hardboard siding, and cellulose: π πππ¦ππ π’π =0.17π×πΎ from Table A.3 of Reference (a) π πβππππππππ π πππππ =0.094π×πΎ from Table A.3 of Reference (a) π ππππππ’ππ π =0.23π×πΎ from Reference (f) πΏππ¦ππ π’π =0.01m πΏβππππππππ π πππππ =0.01m πΏπππππ’ππ π =0.01m Using equation 3.15 from Reference (a): Table 2: Heat Transfer Rate of Various Multi-Material Wall Materials Material Thermal Reference for Thickness Reference Heat Conductivity Thermal of for Transfer (k) [W/mK] Conductivity Material Thickness Rate (q) 3 (L) [m] Standard Brick Concrete 0.72 [W] (a) 0.092 (d) 6227 Block 1.1 (a) 0.2 (a) 4376 Block 0.6 (a) 0.2 (a) 2387 (Hallow) Concrete (Filled) Cement (4 inch) 0.72 (a) 0.1016 (e) 5639 Cement (8 inch) 0.72 (a) 0.2032 (e) 2819 Cement (10 inch) 0.72 (a) 0.254 (e) 2256 Cement (12 inch) 0.72 (a) 0.3048 (e) 1880 Log Walls (28mm) 0.12 (a) 0.028 (g) 3410 Log Walls (34mm) 0.12 (a) 0.034 (g) 2808 Log Walls (44mm) 0.12 (a) 0.044 (g) 2170 Log Walls (70mm) 0.12 (a) 0.070 (g) 1364 Log Walls (90mm) 0.12 (a) 0.090 (g) 1061 Chapter 2 Windows: Using the same methodology and equations as Chapter 1 for walls the heat transfer rate through various windows can be calculated. For the purposes of showing which windows are the most efficient we will assume the window size is 58 x 36 inches (A=1.34709m2). Windows come in many various sizes and if a whole house analysis is performed the specific sizes of each window should be used for accuracy. For example of a single material window with glass: ππ₯ = ππ΄ πΏ (ππ ,1 − ππ ,2 ) Equation 3.4 Reference (a) π k=0.9π×πΎ from Table I of Reference (h) L=0.003m per Reference (h) ππ₯ = π 0.9 [π × πΎ ] × 1.34709[π2 ] 0.003[π] (293.15[πΎ] − 250.37[πΎ]) ππ₯ = 17,289π 4 Table 1: Heat Transfer Rate of Various Single Pane Window Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] Glass 0.9 (h) 0.003 (h) 17289 Polyester film 0.14 (h) 0.0001 (h) 80680 Acrylic or 0.19 (h) 0.006 (h) 1825 polycarbonate sheet Glass is the material that is usually used for most window applications. Acrylic or polycarbonate are used for applications such as storm windows. Most windows in newer houses are a composite of double or triple pane with gas separating the panes. For ease of calculation we are going to assume each composite window has a total thickness of one inch (0.0254m) and each glass pane has a thickness of 3mm (0.003m). These are the average window and glass thicknesses but glass and windows can be thicker or thinner than these in specific applications. For example of a multi-material with glass-argon-glass: π πππππ π =0.9π×πΎ from Table I of Reference (h) π βπππππ =0.094π×πΎ from Table A.3 of Reference (a) π βπππ =0.23π×πΎ from Reference (f) π βπππ¦ππ‘ππ =0.23π×πΎ from Reference (f) πΏππππ π =0.003m from Reference (h) πΏπππ πππ πππ πππ’πππ ππππ =0.0194m πΏπππ πππ πππ π‘πππππ ππππ =0.0082m Using equation 3.15 from Reference (a): 5 Table 2: Heat Transfer Rate of Various Multi-Material Wall Materials Material Thermal Reference for Conductivity Thermal (k) [W/mK] Conductivity Thickness of Material (L) [m] Reference for Thickness Heat Transfer Rate (q) [W] Glass-argon-glass 0.72 (a) 0.092 (d) 6227 Glass-argon-glass- 1.1 (a) 0.2 (a) 4376 Glass-air-glass 0.6 (a) 0.2 (a) 2387 Glass-air-glass-air- 0.72 (a) 0.1016 (e) argon-glass glass 5639 Glass-krypton-glass 0.72 (a) 0.2032 (e) Glass-krypton-glass- 0.72 (a) 0.254 (e) krypton-glass Glass-argon-glass- 2819 2256 0.72 (a) 0.2032 krypton-glass (e) 2819 Windows triple pane windows with krypton as the gas are the most efficient but depending on budget triple pane windows with argon is close to the efficiency with much less cost. Chapter 3 Doors: Using the same methodology and equations as Chapter 1 for walls the heat transfer rate through various doors can be calculated. Chapter 4 Whole House Analysis: 6 RESULTS AND DISCUSSION Hardboard siding with cellulose insulation and gypsum board on the inside is the best wall material combination for an energy efficient house. The best type of window is triple pane with krypton for efficiency but if cost is an issue a close second is triple pane with argon. The solid wood door is the most efficient. The Connecticut home builders association house of the year for 2011 was evaluated for its energy efficiency. It was determined that better materials could have been used in some cases but would have significantly raised the construction cost of the building. Since building material cost varies greatly based on location and year the buyer/builder would have to determine energy efficiency versus cost at the time they are considering the project. 7 CONCLUSION Hardboard siding with cellulose insulation and gypsum board on the inside is the best wall material combination for an energy efficient house. The best type of window is triple pane with krypton for efficiency but if cost is an issue a close second is triple pane with argon. The solid wood door is the most efficient. The Connecticut home builders association house of the year for 2011 was evaluated for its energy efficiency. It was determined that better materials could have been used in some cases but would have significantly raised the construction cost of the building. Since building material cost varies greatly based on location and year the buyer/builder would have to determine energy efficiency versus cost at the time they are considering the project. 8 REFERENCES a) Fundamentals of Heat and Mass Transfer 6th Edition; Incorpera, DeWirr, Bergman, Lavine, 2007 b) http://www.weatherworksinc.com/winter-statistics-2013-2014 c) http://energy.gov/energysaver/articles/thermostats d) http://www.archtoolbox.com/materials-systems/masonry/bricksizes.html e) http://extension.missouri.edu/p/g1700 f) http://www.engineeringtoolbox.com/thermal-conductivity-d_429.html g) http://www.northwestlogcabins.co.uk/department/the_top_10_tips_on_choosing_a_c abin/ h) Calculating Heat Transfer Through Windows; Energy Research, Vol 6, 341-349 (1982); Michael Rubin; Lawrence Berkeley Laboratory, University of California, Berkeley, California 94720, U.S.A. 9 APPENDIX 10