University of Manitoba CONTROLS PANELS Req. # Section 15920 Page 1 PART 1 - GENERAL 1.1 GENERAL .1 Refer to all other specification sections, in particular 15900 Controls General and 15950 Control Sequences. .2 For specifications or hardware not specifically specified herein, contact the University of Manitoba CCMS Shop. .3 Refer to Section 15910 for work by field Work Contractor. Provide all engineering, layout, drawings, materials, equipment and labour required to complete the panel control system in a timely manner. Section 15920 is responsible for verification and handover to the U of M of the entire system including the wiring, sensors, dampers etc. installed by Section 15910 - Field Work. .4 Provide control computers, intermediary panels, and user interface computer hardware. Perform all computer programming and system commissioning, with the co-operation specified under the other sections. Develop all user graphics and Historian trend logs. 1.2 SHOP DRAWINGS .1 Provide drawings, schedules and hardware data in the U of M standard format, including U of M approved designations panel numbers, communication network schematic, panel power wiring, panel piping, controller wiring, points list in order, parts list, system diagrams. .2 Review the final draft shop drawings in a meeting with the Consultant and University, prior to submission for review. Write software only after shop drawings are approved. .3 Refer to Section 15010 for shop drawing requirements. .4 In a timely manner, provide complete Owner approved field schematics, clearly defining the wiring and pneumatic field work as provided by Section 15910 - Field Work. .5 Include updated shop drawings, certified "as-built", with the balance of the as-built drawings. .6 Stage 1: Provide copies of all standard control sequence routines in hard copy and on a 3.5 inch disc. These routines are to be approved before being used to build the software for each system. .7 Stage 2: Provide prints showing the network diagram, points list and GIC panel layout. Plus 3.5 inch disc (2) with all proposed software and a hard copy DDC System Database Cross Reference Report for each Delta panel produced by XREF DDC Cross Reference Compiler software from Elkor, Version 1.2 or later. The proposed procedure for verification of the installation shall also be submitted at this stage. .8 Stage 3: Shop drawings shall include all operator interface graphics on 3.5 inch disc (2) and they shall be sent at least one month before any Delta panel is switched on. 1.3 CO-OPERATION .1 Co-operate fully with Section 15910 and other trades, to ensure a complete working system in a timely manner. 1.4 STANDARD .1 Provide a system with the look and feel of the existing Delta DDC system. PART 2 - PRODUCTS 2.1 INTERMEDIARY PANELS .1 NEMA 1 sprinkler proof panels arranged and assembled to University Standards; see U of M specification drawing MC-1. Provide lock door latch with a common key for all panels in the room 2. Intermediary panels are to be constructed, fitted out and wired to the University standard including 2 inch Panduit trough, snap track for GIC mounting and LeGrand CAB cable markers. The Contractor will install the interface panels for the "field control contractor" to pull in, label and terminate all field wiring and pneumatic tubing. The mounting of all components is the responsibility of this section. .2 The power to the panel is to be via a power supply surge suppresser model P1301 as manufactured by Psytronics Inc., 643 Fairway Drive, Glenview Illinois 60025 and locally available from King's University of Manitoba CONTROLS PANELS Section 15920 Req. # Page 2 .3 .4 .5 Electric Motors Ltd. (204) 663-5332. A horizontal space of at least 50 millimeters shall be left between 24 volt and 120 volt GIC module. Incoming power shall be transformed and fed to a GIC04 and a separate GIC04 output used to feed each GIC requiring a 24-volt supply. The interface panel shall be complete with an unswitched duplex outlet and a power switch to disconnect all transformers in the panel. Micro Interface panels are to be as above but the power is to be supplied through a RFI filter, 120 VAC, Curtis F1200BB03. GICs are to be by Elkor Technologies, 22 Fairlane Road, London, Ontario N6K 3E4 phone (519) 657-2477 fax (519) 657-7062. Models GIC01B, GIC04, GIC05, GIC06, GIC07C, GIC11, GIC13, GIC13A, GIC13C shall be used unless approval has been obtained to use other models. Pneumatic transducer output signals to mixed air dampers, exhaust air dampers, and humidifiers shall be switched with Johnson solenoids, model V11, hardwire interlocked with the corresponding supply fan. 2.2 ORCA PANELS .1 Delta Orca panels, model DSC-1616EX (V3) in MEMA 1 sprinkler-proofed enclosure DEN 768-3. .2 Delta Intellicon ICP 040-2 micros in sprinkler-proofed Delta enclosure ENC 765 (11 IP/8 OP). .3 Select panels to ensure that individual systems are not split between panels. .4 All VFD communications to be hard wired. .5 Panels are to be supplied with 120/1/60 power from the adjacent intermediary panel. 2.3 COMPONENTS # SENSOR LOCATION MANUFACTURER MODEL 1 2 3 Differential Transducer Relay Panel Panel Panel T-30 EP 8000-2 KPPA-11AY-24 4 Relay Panel 5 6 7 Solenoid Temperature Zone Controller Panel Room VAV box Modus Johnson Potter Brumfield Potter Brumfield Johnson Delta Delta KRPA-14AY-24 FEATURES 0-10 VDC, 0-20 psig DPDT 5A AT, 120V 3PDT 5A AT, 120V V11 DNS-14 4 button DNS-14 DAC-322 or DAC-304 Notes: .1 .2 2.4 Ranges to suit application, i.e. middle 50% of instrument range. For other sensors contact U of M CCMS Shop. VAV TERMINALS .1 Provide electric Belimo VAV damper actuators and Universal zone controller model IZV-230 c/w additional multi-point velocity sensor for measuring supply air flow. Controller to be mounted on site by Field Contractor 15910. PART 3 - EXECUTION 3.1 GENERAL .1 All general clauses of Section 15900 apply to this section. 3.2 DDC CONTROLLERS .1 Do not split systems over more than one controller. However, outside air temperature, and building static pressure will be common inputs into many controllers. Provide an OAT sensor for each heating system, except those on the same controller, which may share a common OAT sensor, hard wired to that panel. 3.3 INTERMEDIARY PANELS .1 Mount in approved locations, heights and arrangement, on free standing back boards. .2 Each panel arrangement to be shown on the shop drawings, for University approval prior to construction. University of Manitoba CONTROLS PANELS Req. # Section 15920 Page 3 .3 Carefully organize each panel similar to University's standard drawing. 3.4 SURGE SUPPRESSION .1 Provide Psytronics P-1301 surge suppression on power supply to each Turbo, ORCA, and intermediary panel. Provide Curtis RFI filters for micros. .2 Ensure that Division 16 provides Psytronics surge suppression at the MCC's to protect the variable speed drives. 3.5 DATA BASE .1 Assemble and verify the data base for the system. .2 Provide Owner with a disk back-up. .3 Initial points lists will be provided to the Contractor in standard format and they shall be updated, as necessary, by the Contractor. The points shall be sorted alphabetically by label using the following convention: .1 Air Quality (112_AQ, RA_AQ) .2 Humidity (RA_RH, SA_RH) .3 Metering (STM_FLOW) .4 Pressure .1 Fluid (RD_PR) .2 Static (100_PR, RA_SP, SA_SP) .3 Velocity (RA_V_PR, SA_V_PR) 3.6 SOFTWARE .1 The Owner will provide standard University control programs. .2 Incorporate standard University programs, except where approved changes are required to achieve the sequences specified. .3 Provide all software required to accomplish the Sequence of Operation specified, complete with system alarms. .4 Provide Owner with a disk back-up. .5 At shop drawing stage, review all routines in draft form with the UM CCMS Shop and Consultant. 3.7 SEQUENCE OF OPERATION .1 Ensure safe operation; starting and stopping of all mechanical and other controlled equipment and systems; including ramp starts, time delays, interlocks, etc. .2 Provide all controls required to perform the sequences specified. .3 Provide control sequences, which comply with good energy management practices. .4 Refer to Section 15950. .5 Mixed air and exhaust air solenoid outputs to be hard wire interlocked with the supply fan. 3.8 ALARMS .1 Provide alarms, prioritised similar to existing, for all software points requested by the University. .2 Provide seasonal group lockout, sliding alarm values for reset variables, time delays, logic to defeat false alarms. 3.9 DESIGN DOCUMENTATION, CONTROL SOFTWARE AND OPERATOR GRAPHICS .1 All drawings and software are to be consistent in form, naming convention and be generated by the same software, versions to be agreed, as that already used in U of M Delta Controls system. The U of M will provide sequences of operation for standard routines including: push button, weekly schedule override, normal fans system operation and override, night duty cycling, night set back heating and cooling, optimal start purge, etc. The Contractor is to provide a complete draft of all standard routines for approval prior to writing the control software. .2 The following are required as working and "as-built" documents, to U of M standards: .1 Network layout Panel Numbers, Network Schematic. .2 Points list spreadsheet in Excel. .3 List of all real and virtual point descriptors used in the control software with description of University of Manitoba Req. # CONTROLS PANELS Section 15920 Page 4 corresponding points. System schematics as per specification drawings. Intermediary panel layout in Vectorworks or AutoCAD. Intermediary power distribution, Panel Power distribution, in Vectorworks. Intermediary panel wiring. Intermediary pneumatic piping, panel piping. Micro, ORCA, and panel wiring. The control software shall include notes identifying any changes made after each shop drawing submission. Operator graphics are to be consistent in quality, content, functionality, colours and style to those already in the U of M system. The general arrangement is: .1 Updated site view of campus showing buildings, each controlled building being a push button to go to. .2 Building table of contents showing building name plus a list of all systems in the building and an elevation showing all levels in the building. Each system name and elevation floor is a push button to go to the respective system schematic or floor plan. .3 System schematic showing all the system components and their current values and units plus on/off of fans and pumps. Embedded in each fan is its time schedule and in front of the fan outlet is embedded its trend log push button to switch to screen. At the top right is one or more push buttons to activate the fan schedule override routine. At the bottom of each schematic is a standard row of push buttons Command (changes from graph to text mode) Previous (switches to last screen) System (from graphics to text system display mode. May be more than one button if two or more units control system) Quit (logs off) building/Zone (moves one back a logical level). Freezstats and low temperature alarms are red text on black background normally changing to black text on a red background when in alarm. .4 Floor layouts show the room layout of the floor with room numbers and shaded to identify which rooms are on which system. Rooms with sensors are identified and there are push buttons to go to relevant system schematics. These screens have the same row of push buttons along the bottom as for System schematics. .4 .5 .6 .7 .8 .9 .10 .3 3.10 INSTALLATION VERIFICATION AND HANDOVER .1 Provide start up each system and verify correct operation of all components, software sequences, interconnections with other systems before formally handing it over to the U of M Central Controls and Monitoring Shop (CCMS) staff to operate. The hand-over procedures shall include, but are not limited to, the Contractor demonstrating to the CCMS staff. .1 Correct components, connections, signal from each input point and device. .2 Correct sensor and meter values at the operators terminal. .3 Correct operation of software that is applicable in the prevailing weather conditions at handover time and returning at a later date to demonstrate the other weather software. .4 The reason and effect of any changes made in the software after the Stage 2 approved shop drawings. 3.11 FINAL DOCUMENTATION .1 Provide as-built hard copies and 3.5 inch disc copies of .1 Documentation listed in Section 3.9. .2 Control software for each Intellicon and Micro and an associated DDC System Database Cross Reference Report produced by XREF DDC Cross Reference compiler software rev 1.2 or later by Elkor. 3.12 WARRANTY PERIOD .1 During the warranty period maintain one spare of each type of Delta board, surge/RFI protection unit, transformer and GIC in the City of Winnipeg for changing out in case of failure. Provide repair services within two hours for calls received between 8:30 a.m. and 4:30 p.m., Mondays to Fridays. University of Manitoba CONTROLS PANELS Req. # Section 15920 Page 5 END OF SECTION 15900