Health and Safety Executive Introduction to Accident Investigations Mark Burton – CI2A & Gill Chambers – CI2B H.S.E. Inspectors Health Healthand andSafety Safety Executive Executive Introduction to Accident Investigations Mark Burton – CI2A & Gill Chambers – CI2B H.S.E. Inspectors Aims for Today • Provide an opportunity for the exchange of information and advice on incident investigation techniques in a positive environment. • Demonstrate how these techniques can be used to learn from an incident and to assist in their reoccurrence. • Facilitate informal discussion and provide networking opportunities. • Build on and maintain positive relationships between HSE and stakeholders. Objectives for Today • • • • • • Provide sources of HSE guidance on accident investigation. Provide techniques for investigating incidents and accidents. Provide an awareness of the relationship of human factors in accident and incident investigations. Identify the benefits of taking the lessons and learning from an incident. Provide a local industry perspective of developing an accident and incident methodology and the benefits gained. Provide a syndicate exercise to enable knowledge sharing and networking. Health and Safety Investigations • Background • Why Investigate • Difficulties with investigations • Investigation Benefits Background • Previous Seminar feedback have asked for accident investigations as a topic. • Standard of some site investigations we see indicated it was really needed. Background • Cost to society – 192 people killed from accidents 4/09 – 12/09 – 180 killed 2008/09 – 18415 Major accidents; 86,110 3 day injuries first 9 months – 133,914 total RIDDOR’s 2008/09 – 8 231 D.O’s, Background • Working days lost – 29.3 million days were lost overall (1.24 days per worker), with 24.6 million due to work-related ill health and 4.7 million due to workplace injury - 08/09 • Cost to economy/business – Est. £3.3 to 6.5 Billion P.A. – £910 to £3710 million – Accidental Damage to property & equipment Background • Pressure for Duty to Investigate • Consultation Document in 1999 • Led to Contract Research report 344/2001 – Less than 1 in 5 small companies have procedures for investigations – Less than 3 in 4 large companies have procedures for investigations Background • Cont: – Companies that carried out investigations:• Almost 40% are unstructured and informal • 50% progressed no further than immediate causes – Procedures did not ensure action plans / recommendations were acted upon – No linkage between investigation findings and risk assessments – Small companies accidents are rare developing and maintaining investigative skills is difficult. Background • Need for guidance for SME’s • Led to HSG 245 Investigating accidents and incidents • Guidance issued in 2004 Why Investigate? • Insurance • Regulator may visit • Legal requirements • Cost • HSE Perspective – Identifying Immediate, root and underlying causes (all causes) – Prevent re-occurrences and reduce risks Insurance • Protection against – Insurance Claims – Insurance Companies/Solicitors need something to work with – Woolfe Report – companies expected to make full disclosure for civil claims. – Increased Insurance Costs – Excess, premiums, possible refusals Insurance Objectives • Accident Investigations: – Protection against pay outs – Spread Blame – Protect their share holders • Are their objectives the same as your companies? Regulator May Visit • Reported RIDDOR’s • Complaints – Members of Public – Family – Disgruntled employees • Solicitors “personal accident claims” Legal Duty • “Duty to Investigate” – Explicit, Implied or both • Management of Health and Safety at Work Regulations 1999 – (MHSW) • Control of Major Accident Hazards 1999 (as amended) – COMAH • Control of Substances Hazardous to Health Regulations 2006 - (COSHH) MHSW Reg 3(3) • Review Risk Assessments:– (a) Reason to suspect that it is no longer valid – (b) Significant change in the matters to which it relates – ACoP Para 26(b) “adverse events such as an accident, ill health or D.O.…. Such events should be a trigger for reviewing the original assessment” MHSW Reg 5(1) • Health and Safety Arrangements – effective planning, organisation, control, monitoring and review of the preventative and protective measures” – ACoP Para 36(b). monitoring includes – “adequately investigating the immediate and underlying causes of incidents and accidents to ensure that remedial action is taken, lessons learnt and longer term objectives are introduced.” COMAH Reg 4 • All measures necessary to prevent major accidents and limit their consequences to persons and the environment – An accident or incident should trigger a review that all measures necessary have been taken COSHH Reg 11 (9) • Investigate cases of reportable occupational disease: – Informs the employee with information and advice regarding further health surveillance; – Review relevant risk assessments; – Review control measures taken to comply with COSHH Reg 7; – Assigning employee to alternative work; and – Review the health of other employees who may have been exposed. Accidents Cost • Accidents and ill-health at work cost time and money • I have not had an accident – Luck or good safety management – What about near misses – Could you afford to lose a key worker • I’m Insured!!! – Insurance cover (£1 spent on insurance) – Uninsured costs (£8 - £36 spent on uninsured costs Accidents Cost • Insurance cover – Injury, ill health, damage • Uninsured costs – Lost time – Extra pay – Damage to products, plant, buildings, tools, equipment – Clearing up after an incident – Legal costs, fines – Insurance - Excess, premiums, refusal – Loss of contracts, business reputation, share prices (BP) Reduce Risks/Cut Costs • Fractured Arm to a worker on an unguarded drill in as a small engineering company; cost in excess of £45,000 – Managing Director - prosecuted / criminal record – Two further employees made redundant • Half a finger amputated off work for around 10 weeks cost just over £4000. • Fall from delivery ramp off work for two weeks. total cost £14 800. More Costly • Piper Alpha - 167 dead - 2 billion in costs • Buncefield ? - ongoing • BP Gulf of Mexico? Recent Changes • Corporate Manslaughter – Sentencing Guidelines Council (SGC) – Corporate Manslaughter can be fined millions of pounds with a £500,000 minimum – other health and safety offences that cause death, fines should begin at £100,000 and go into the “hundreds of thousands” • Health & Safety Offences Act 2008 – Act/Regs £20,000 in lower Courts – Imprisonment an option in both courts HSE Costs • Instructed to claim all costs • Recent cases – £24,000 HSE and Solicitors – Fine £30k – £14,780 HSE – Fine £15k – £8,926.50 – Fine £13.5K • Non-COMAH investigation £59 ph • COMAH investigations £155 ph Difficulties with Investigations • • • • • Inadequate policies & procedures - no clear objectives Lack of investigation skills Change - Management, business, people, technology Corporate memory loss /short memories – we forget & have to relearn Failing to act on previous failings: – Clapham Junction – Herald of Free Enterprise – BP Texas Investigations Benefits • Investigating Adverse Events Provides – A ‘snapshot’ of reality. – Opportunity to Identify their causes – Learn lessons - specific & general – Review your existing risk control measures – Identify future prevention – Prioritise actions – Development of managerial skills – can be applied to other areas of the organisational Benefits • Reduced Regulatory time for some RIDDOR’s • Demonstrate Improvement & ownership of outcomes • Provide Regulator with your action plans Health and Safety Investigations • Background • Why Investigate • Difficulties with investigations • Investigation Benefits Health Healthand andSafety Safety Executive Executive Any Questions