WEEKLY REPORT Name: Mary Tang Date: 2/4/02 Weekly Report for: 1/25/02-2/1/02 1. Accomplishments: - Process staff meeting - main issues: - Training labmembers on shutdown procedures and documenting station problems. We should also work on defining conditions for these procedures in the operating documents for each lab tool. - Strangers were reportedly in the lab very early (4-5 am) one morning. We had discussed having badges to identify labmembers, staff, and visitors -- perhaps we should get moving on this. - Qualification procedures. Need to standardize process qualification criteria for certain equipment procedures (i.e., silane bottle change on the sts, tylan bank 1 move.) - Chemicals Handling Safety. Our policy now is to ensure that people are informed of the hazards and are provided with the protective gear and instructions they need to be able to use each station safely - it's up to each individual to take responsibility for his/her own safety and the safety of those around. As Uli points out, this is a particular problem at the wbgeneral and wbgaascl stations because there are few standard operations there (and an especially exciting near-incident with Delrin tweezers) - so Uli will be instituting stricter standards at wbgen and wbgaascl, and we should all support her by following these procedures when we use these stations. - Otherwise, everyone has everything under control! Henry is causing (good) trouble in litho. Nancy is coordinating Jim McV's nitride study and stsetch/p5000 activities. Gladys has EE410 under control - processing is scheduled for completion by the 3rd week in February. She will then be leaving for 4 weeks starting mid-March (we'll need to plan for training coverage). Nancy and Gladys are overseeing Eehern's activities. James is hard at work keeping equipment up and running as well as conducting trainin/retraining sessions and coordinating new equipment installation. Paul is helping James out, especially with ebeam, and is also continues to chug out masks at a phenomenal pace. Jeannie has got her hands full with training on three difficult pieces of equipment, but is making headway on her list. Uli is improving/changing procedures at the wet benches. - Lab Cleanup: Still need to address the loose ends (ordering the last few missing bins, earthquaking tall shelving, keycard lock on the CAD room, fastening down remaining the drawer bins.) - Hiring: The Laboratory & Administrative Services Manager position has been not officially approved by the senior staff and HR. The listing should become official tomorrow. This person will oversee administration of SNF finance (a big job in and of itself), shipping/receiving/stockroom, labmember services and programs. Dick is continuing to collect resumes for the electronics person. . - Student helpers. Interviewing students today. The goal is to have two students this week. Eehern is starting to train people -- although he has some staff privileges, he does not yet have the ability to charge his staff time to labmembers (need to follow up on this.) - Wafersaw: Need to follow up on Don Arnold's suggestion regarding a mounting blade flange for cutting thick quartz. - Consulting activities: Regnier chips: A second batch requested -- Henry is working on this. A new mask/batch also requested (need to track this mask down.) Binhua Lin: Requesting a second batch of wafers. Henry will hopefully be able to work on this as well. 2. Problems: - Equipment status and DCS: Cold weather over the past few weeks has caused DCS flow to drop out at epi and Nitride. There are two problems here. First, that this happens at all. Dick and company have since found a nice, simple solution that is pretty consistent with safety/hazard codes, and there have been no problems since then (first, the nitride DCS was done then, after another incident on epi, the epi DCS was done up.) The second problem is that this and a couple other equipment issues occurred without process staff being aware of the problem or the solution. To address this, Dick is having the maintenance guys put together a daily report of equipment status (one report each for litho, etch/thin films, and diffusion/tubes). After a couple of weeks to iron out the bugs, we will all get these reports and they will also be posted at the gowning room entrance. (Hooray!) 3. Projects: - Mike McGehee/Joe Klein's reverse MOS chips - No progress... - DNA Lecture for MSE. Done! 4. Plans: 1. Wet bench safety station. Wups! Still need to pester the Coral development team to hookup the displaced Coral terminal (now located next to its sister terminal across from wbdiff.) 2. SNF Affiliates. Lourdes is collecting info. Plans are to make this a brief (say, two three weeks), intense campaign, so that everyone is aware of this program. 3. Cross-Training: We (the process staff) should discuss how we might be able to support each other and adjoining areas through backup training. We didn't manage to get to this in our last process meeting. 5. Equipment Issues: - - Karlsuss: Need to follow up on this cancellation. EV Group Embosser: Need to follow up with this. The EV Group was willing to give us a deeply discounted system in exchange for research data -- need to find out if there are any takers. MEMS wet bench: Uli and Nancy are interested in this. The goal is to have a safe wet bench that allows handling of cassettes for contaminated substrates, such as KOH and HF etching, piranha clean, and maybe even electrochemical processing. 6. Other: