2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 “Critical Success Factors (CSFs) of TQM : A literature review & Analysis” Jha, U.C¹ & Sunand Kumar² Abstract This paper represents a review of the literature on critical success factors (CSFs) of Total Quality Management (TQM) and supported by various philosophies of TQM. Such factors are considered as conducive to the success of TQM implementation. Critical Success Factors (CSFs) are internal or external factors that can seriously affect the firm for better or worse. They provide an early warning system for management and a way to avoid surprises or missed opportunities. In the context of TQM, it is essential that the organizations identify a few key critical success factors, which should be given special attention for ensuring successful implementation of TQM program. The present study will guide the researchers in selecting the reliable set of CSFs for empirical studies. Industries can benefit by adopting the results of this study for effective implementation of TQM. Keywords: TQM; CSF; Implementation; Empirical ¹ Prof. U.C. Jha, Professor & Head, Department of Mechanical Engg., Kanpur Institute of Technology, Kanpur(UP) India. E Mail: uc_jha@rediffmail.com ² Prof. Sunand Kumar, Department of Mechanical engg., National Institute of Technology, Hamirpur(HP) India. E Mail: sunand@nitham.ac.in 1. INTRODUCTION June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 1 2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 Today, quality management has become one of the important forces leading to organizational growth and a company’s success in national and international markets. To be successful in the marketplace, each part of the organization must work properly together towards the same goals, recognizing that each person and each activity affects and in turn is affected by others. To improve competitiveness, organizations are looking for a higher level of effectiveness across all functions and processes and are choosing TQM as a strategy to stay in business. The increased awareness of senior executives, who have recognized that quality is an important strategic issue, is reflected as an important focus for all levels of the organization. This requires defining and implementing several factors (identified as critical factors in this paper). Many companies are frustrated in their effort to improve quality through TQM because these companies have exclusively focused on financial measures instead of quality measures . Other studies, in the recent past also observed the failure of TQM. These failures are due to the too much- too soon effort without proper foundation and focus . Manufacturing firms, therefore, need to understand the TQM CSFs for the successful implementation of TQM. Therefore, there is a pressing need to establish TQM CSFs for manufacturing firms. This paper examines the TQM frameworks developed by scholars and businesses and develops the TQM CSFs for manufacturing firms. 1.1 Understanding Total Quality Management (TQM) Total Quality Management has many definitions. Gurus of the total quality management discipline like Deming, Juran, Crosby, Ishikawa and Feigenbaum defined the concept in different ways but still the essence and spirit remained the same. According to Deming, quality is a continuous quality improvement process towards predictable degree of uniformity and dependability. Deming also identified 14 principles of quality management to improve productivity and performance of the organization. Juran defined quality as “fitness for use.” According to him, every person in the organization must be involved in the effort to make products or services that are fit for use. Crosby defines quality as conformance to requirements. His focus has been on zero defects and doing it right the first time. Ishikawa also emphasized importance of total quality control to improve organizational performance. According to him quality does not only mean the quality of product, but also of after sales service, quality of management, the company itself and the human life. Feigenbaum defined total quality as a continuous work processes, starting with customer requirements and ending with customer’s satisfaction. Definitions of quality have changed with the passage of time with changing customer’s needs and requirements. But the essence has more or less been to develop an approach to problem solving, conformation to standards for customer satisfaction. With management functions getting complex, approaches to managing quality in functional areas are becoming difficult. Organizations, which have successfully use TQM principles, have customer and quality embedded in their corporate strategy. Any organization is a system of interrelated units. For TQM to succeed, all of the components within the organization must be collectively involved. Initially, organizations implemented TQM in the hope that improvement in the shop-floor activities would solve all existing productivity and quality problems. Later, they have realized that TQM is much more than just shop-floor improvements. The definitions of quality incorporate factors like top management commitment, leadership, team work, training and development, rewards and recognition, involvement and empowerment of June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 2 2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 employees etc. These critical factors are the foundation for transformational orientation to create a sustainable improvement culture for competitive advantage on a continuous basis. According to Selladurai Raj, TQM interventions or activities must be guided by four change principles, namely work processes, variability, analysis, and continuous improvement. Product design and production processes must be improved; variance must be controlled to ensure high quality; data must be systematically collected and analyzed in a problem-solving cycle; and commitment made to continuous learning by the employees about their work. 2. SELECTION AND ANALYSIS OF TQM FRAMEWORKS An extensive literature survey has been carried out to select TQM frameworks for this study. The relevant literature has revealed that different countries have adopted similar TQM frameworks in the form of quality awards with a different title. Today, there are more than a hundred quality awards existing in different countries. However, all these quality awards are basically derived from three basic and prestigious awards: the Malcolm Baldrige National Quality Award (MBNQA), the European Quality Award (EQA) and the Deming Prize. This study, therefore, includes only these three basic awards as TQM frameworks along with other frameworks developed by scholars. Furthermore, through the study of TQM literature, eleven TQM frameworks developed by researchers have been selected. In total, fourteen important TQM frameworks viz. Deming prize, MBNQA, EQA, Saraph et al., Oakland, Flynn et al., Babbar and Aspelin, Ahire et al., Black and Porter, Pheng and Teo, Ang et al., Zhang et al., Nwabueze and Thiagarajan et al., were chosen from the TQM literature for the purpose of establishing TQM CSFs for the construction industry. A detailed analysis of the frameworks with respect to CSFs is carried out and presented in Table 1 Based on the frequency analysis, the CSFs are prioritised as shown in Table 2. Table 1: List of CSFs as recommended by various authors June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 3 2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 Source: Wali, Deshmukh and Gupta, 2003 Table 1. Analysis of TQM Frameworks Juran Ishikawa 1974 1976 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 x x x x x x x x x x x x x x Crosby Feigen- Deming Garvin Saraph Lu & Porter Motwani Powel Black 1979 Baum 1986 1987 et. al. Sohal &Parker et. al. 1995 & 1983 1989 1993 1993 Porter 1995 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x *Note: 1 - Top management commitment; 2 - Strategic quality management; 3 - Process quality management; 4 - Design quality management; 5 - Education and Training; 6 Supplier quality management; 7 - Customer satisfaction; 8 - Employee empowerment and involvement; 9 - Business results; 10 - Information and Analysis; 11 - Benchmarking; 12 Resources; 13 - Impact on society and environment; 14 - Statistical process control; 15 - Culture. Table 2. Prioritisation of CSFs June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 4 2010 Oxford Business & Economics Conference Program Sr. Critical Success Factors No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Top management commitment and leadership Customer focus Information and analysis Training Supplier management Strategic Planning ISBN : 978-0-9742114-1-9 No. of studies in which the factor was extracted No. of country categories in which the factor is present 67 23 21 53 53 50 47 38 Employee Involvement 32 Human Resource 26 Management Process management 26 Teamwork 22 Product & Service Design 21 Process Control 21 Benchmarking 16 Continuous improvement 16 Employee empowerment 16 Quality assurance 15 Social responsibility 10 Employee satisfaction 9 17 19 17 16 18 16 13 9 11 8 12 10 6 12 9 6 Table 2: Most commonly extracted factors across the 76 studies and the 23 countries Source: Sila and Ebrahimpour, 2003 The basic concerns & issues for the Deming Prize is given in Table 3 as below: 1. Policy 2. Organization and its Management 3. Education and Dissemination 4. Collection, Dissemination and use of Information on Quality 5. Analysis of Data 6. Standardization 7. Control 8. Quality assurance 9. Results 10. Planning for the future Table 3: Broad categories for the Deming Application Prize Source: Total Quality: Management, Organization & Strategy (1999), Evans & Dean June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 5 2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 In an attempt to establish empirically validated factors that influence successful implementation of TQM, Black and Porter (1996) have identified ten factors which affect successful implementation of TQM. They are: (i) Corporate quality culture (ii) Strategic quality management (iii) Quality improvement measurement system (iv) People and customer management (v) Operational quality planning (vi) External interface management (vii) Supplier’s partnerships (viii) Teamwork structures (ix) Customer satisfaction orientation (x) Communication of improvement information An early exploratory attempt to arrive at CSF in the Indian context was made by Motwani, Mahmoud and Rice (1994) wherein they arrived at nine critical factors for effective management of quality in Indian manufacturing industry. As the TQM literature in India moved from introductory level discussion on TQM (Lakhe & Mohanty 1994) to more robust research work, the emphasis also shifted from a mere duplicating of western models of quality to trying to develop indigenous models. Wali, Deshmukh and Gupta (2003) made a review of various critical success factors which different authors including the founding fathers of TQM like Deming, Juran, Ishikawa, Crosby, Feigenbaum, and Garvin had recommended. Wali, Deshmukh and Gupta started from the early work of identification of the critical success factors (CSF) by Saraph, Benson and Schroeder (1989) to the more recent one by Ahire, Golhar and Waller (1996). From there, they attempted to identify the critical success factors (CSF) for adoption of TQM in the Indian context. Their study claims that these ‘CSFs are derived based on actual practices followed by Indian organizations and it was based on a statistically validated instrument and factor analysis. It was not based on constructing a priori set of pre-defined CSFs and then matching it with actual practice’ (Wali, Deshmukh & Gupta 2003, p. 12). The study by Wali, Deshmukh and Gupta (2003) is perhaps the first comprehensive empirical study of quality practices in the Indian context. Thus it is worthwhile to look in detail at the twelve factors identified by them. They are listed below in decreasing order of importance. 3. ESTABLISHMENT OF CRITICAL SUCCESS FACTORS The frequency analysis shown in Tables 1. and 2. revealed that 13 out of the 14 frameworks have three CSFs in common: process management, education and training, and customer satisfaction. The analysis further revealed that 11 out of the 14 frameworks have four CSFs in common, viz., top management commitment, supplier quality management, employee empowerment and involvement and information and analysis. The strategic quality management and design quality management CSFs have their presence in nine and eight frameworks respectively. Quality culture, CSF, however, occurs only in the Black and Porter framework (Black and Porter, 1996). However there is ample evidence from the literature on the culture and success of quality initiatives. For instance, these researchers, Ahire and Ravichandran (2001), Ambroz (2004), Butch and Rivers (2001), Chan and Tse (2003), Jabnoun and Anwar (2002), Jenner et al. (1998), Laszlo (1998), Lewis (1996), Manley (1998), Perry (1997), Roney (1997), Sinclair and Collins (1994), Waldman and Gopalakrishnan (1996), and Youssef and Zairi June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 6 2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 (1995) have all emphasised the importance of organizational culture for the implementation of quality initiatives in their studies. Culture is more powerful than anything else in the organization. Culture, ``how we do things around here in order to succeed,'' is an organization's way of behaving, identity, pattern of dynamic relationships, ``reality,'' or genetic code (Schneider, 1994). It has everything to do with implementation and how success is actually achieved. No management idea, no matter how good, will work in practice if it does not fit the culture. Therefore, quality culture is considered as one of the important CSFs of TQM. Thus, the examination of of TQM frameworks has revealed that not all the frameworks are comprehensive, but in many respects these frameworks complement one another. Therefore, a blending salient feature of these frameworks is the best approach for the establishment of critical factors for construction quality management. Therefore, the following ten CSFs have emerged out of the above analysis: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Top management commitment Quality culture Strategic quality management Design quality management Process management Supplier quality management Education and training Empowerment and involvement Information and analysis Customer satisfaction. (i) Leadership, Creativity and quality strategy: Successful quality performance requires that the leadership is dedicated to quality. It must also provide initiative and resource support. It must enable creativity to be nurtured and accordingly chalk out the strategy. Given the importance of leadership, it is not surprising to find that, in all quality awards, leadership issues are placed at the top of the list of criteria. Such leadership will drive quality strategy in an organisation and nurture creativity. (ii) Worker – Manager interaction : This means that healthy interaction between worker and manager is important from quality point of view. The manager provides the direction for improvement and accordingly, workers are motivated to take initiative. In case of any difficulty, the worker interacts with the manager to improve the situation. (iii) Results and Recognition : Crosby (1979) considers recognition as one of the most important steps of the quality improvement process. The organisation should reward their employees for their contribution to quality. There should be a quick recognition system for outstanding performance by the employees. These rewards may not be purely financial. (iv) Work culture : The work culture must be very conducive. There should be an active interaction amongst the peers and support from supervisors. The critical importance of the employee’s involvement in the quality process of an organisation should be based on the belief that the best process innovation idea comes from the people actually doing the job. (v) Information and Data management : Information is the critical enabler of TQM. This June 28-29, 2010 St. Hugh’s College, Oxford University, Oxford, UK 7 2010 Oxford Business & Economics Conference Program ISBN : 978-0-9742114-1-9 factor emphasises that the key processes are regulary measured and quantified. There should be focus on benchmarking which provides a stimilus for improvement. The facts and information should be made available to all. This is mainly relevant for managing quality costs. (vi) Customer Focus : Quality should be customer driven. …. Employees should be well aware of the concept of internal and external customers. They should care about meeting and exceeding the customer expectations. There must be a focus on customer feedback and accordingly the process should be driven. (vii) Value and ethics : It is important for the people in an organisation to live up to the highest ethical standards. There should be perception of fair treatment to all. The organization must be guided by the value and ethical standards. (viii) Communication across the organization: Effective communication channels must exist in the organization between various work units. With the help of information technology, comunication can be made effective. Effective communication is vital in aligning the workforce towards corporate expectations. (ix) Team working: According to Crosby (1979), team work is a critical element of TQM. Teamwork delivers synergistic enhancement of quality efforts. Employees must demonstrate cooperative behaviour and positive attitude towards working in a team. (x) Congenial inter – personal relations : The atmposphere in the organisation must be highly congenial to promote active interaction. There must be mutual respect and faith among employees. (xi) Delegation and empowerment: In a TQM setting, both delegation and empowerment are required. People must share responsibility for the success or failure of their work. (xii) Process improvement: Employees must identify opportunities for continuous improvement. If employee involvement is key to the attainment of customer satisfaction, managing the process is key to engaging an organisation’s employees to take responsibilities for what they are doing in relation to satisfying the customers. 5. CONCLUSION The analysis of fourteen of the most prominent TQM frameworks has revealed that out of fifteen CSFs, nine CSFs, are common in most of the frameworks. The analysis further pointed out that none of the frameworks are comprehensive. Apart from the Black and Porter framework, quality culture CSF does not exist in other frameworks even though there is ample evidence in the literature on the culture and success of quality initiatives. Using the nine common CSFs and the quality culture CSF, ten TQM CSFs are proposed for constuction firms, namely, top management commitment, quality culture, strategic quality management, design quality management, process management, supplier quality management, education and training, empowerment and involvement, information and analysis, and customer satisfaction. These CSFs presented act as a guide for construction organizations contemplating a TQM initiative. 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