Safety Organization and Safety Measures for the Installation of LHC Experiments at CERN Marc Tavlet, GLIMOS / ALICE CERN, Switzerland, Europe ☺ 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Safety Organization and Safety Measures for the Installation of LHC Experiments at CERN Outline: Safety Organization Safety Teams Procedures for personnel (and visitors) Procedures for the work However, accidents do happen… Conclusions ? 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 5 International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 http://alice.web.cern.ch/Alice/Engineering/pictures/alices2.gif th 5 International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 http://maridor.home.cern.ch/maridor/pic_alice/LAYOUT_2K/lay_out.html th Safety Organization at CERN, according to SAPOCO/42 Safety responsibilities follow the managerial lines : DG / CEO PH Dept Head This scheme will be follow when the detectors are commissioned and the experiments are put into operation. This scheme is valid outside LHC worksites. Ex: Test beam areas. Tech. Coord. / GLIMOS Project Leader Project Engineer SAPOCO/42 = CERN’s law in mater of safety http://safety-commission.web.cern.ch/safetycommission/sapoco42/index.html Draftsmen, technicians, users… 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 BUT, Safety Organisation for LHC Experiment Installations Overall responsibility of the Experiment ( PH Department ) Installation under the responsibility of TS Department Experimental Area Manager (EAM) = TSO Technical Coordinator / GLIMOS Project Leaders Project Engineers Designers, technicians, users… + RSO, FGSO Work-Package Eng. + Safety Coordinator Work-Package Supervisors Workers, technicians, users… 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Safety Team / Design GLIMOS = Group Leader in Matter of Safety, accountable to the PH Department Head, responsible for the overall safety of the Expt. FGSO = Flammable Gas Safety Officer RSO = Radiation Safety Officer INB link-person (French legislation / Nuclear Installations) Safety Coordinators = professionals who help the Glimos, EAM and any supervisor + Experts of the Safety Commission 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Examples of Engineering Designs for better Safety in the Detector Use of halogen-free flame-retardant cables (IS-23) Use of halogen-free flame-retardant materials (IS-41) Halogen-free Printed Circuit Boards wherever possible Avoid Polystyrene, Nylon… (PVC is forbidden !) Metallic pipes for cooling instead of plastic ones Silicone rubber to replace EPDM … Non-flammable gas mixtures Sniffer + N2 inertion systems Safe switch-off of LV-PS in case of power failure Grounding of all LV- and HV-PS Fix ladders and platforms for better access 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Safety Team / Installation GLIMOS = Group Leader in Matter of Safety TSOs = Territorial Safety Officers EAM = Experimental-Area Manager Safety Coordinators = professionals who help the Glimos and the EAM + Team for First-Aid (in any building) + Fire-Fighters of the Safety Commission + Inspectors of the Safety Commission 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Examples of measures taken for better Safety during Installation Fire detection already operational Escape routes identified Priority to collective equipment vs personal ones Enforce wearing personal protective equipment as well Use scaffoldings (mounted by trained people) instead of ladders Any platform higher than 80cm must have protection barriers + plinths Adapted ladders and platforms to access ‘strange’ devices … 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Procedure for Staff-Members Safety Training for any new-comer + specific training on the spot by Glimos + supervisor + specific training according to activities (welding, lifting, work at height, …) Access rights (for specific areas - ?) Safety equipment - standard + specific 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Rules for Visitors Visitors must be accompanied by a trained guide Max 12 visitors/guide on surface Max 7 visitors/guide underground Visitors must wear comfortable shoes + helmet Specific training (incl. Safety) for guides Dedicated visit circuits for guided tours 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Procedure prior the start of work at experimental areas W-P. Eng. A.O.C . Safety Coordinator PPSPS ( + Fire Permit ) E.A.M. W-P. A.M. initiates V.I.C. Glimos check 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Display of safety documents + procedure at the place of work 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Review of Accidents during ALICE installation Place Dept SXL2 SXL2 SXL2 Event Victim Damage PH Machining in the workshop (2 X) hands 0 PH Fall from a 80 cm platform bassin PH Fall against a machine lip 0 Break and fall of a hinge from a high door no hinge 0 SXL2 TS SX-2 TS Overhead crane no major UX-25 TS Overhead cranes (2 X) no minor UX-25 PH+TS Break of a tie-rod of dipole no tie-rod UX-25 PH+TS Scaffolding into the dipole no scaffolding 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 The overhead-crane accident: No precise written procedure; + Procedure not followed: - Modification of attachment point. + Modification of safety switches. - Crane hook went into crane frame. 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 The scaffolding accident: Precise procedure was written; + Procedure exclude the use of the steel scaffolding Staff ignored the interdiction. Consequence (fortunately, no one injured) 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005 Conclusions We do have a safety plan, a safety team, safety procedures for personnel, safety training adapted to places and activities, safety procedures, including safety visits for work. However, accident do happen ! Ways to reduce accident occurrence : More supervision on the spot, TALK to people (team spirit) …any good idea ? 5th International High-Energy Physics Technical Safety Forum at SLAC. April 11-15, 2005