Fuel Unmixedness Effects in a Gasoline HCCI Engine IVO (358°) = Intake Valve Open 301° 361° EGR 469° 25 86 mm Stroke 94.6 mm EVO 131 aTDC IVO 350 aTDC 5 EVC 375 aTDC IVC 595 aTDC Engine Test Cell Setup Unmixed 0 6 Optical Engine 0.0 Vaporized Fuel f = -500 mm Plano-Concave Cylindrical Lens 0.5 Peak Pressure (kPa) Peak Pressure (kPa) 4000 3500 3000 2500 2000 To Engine 300 UG5 Schott Glass Filter 1.0 0 1.5 2.0 Injection Timing Effects Heated Air + EGR f = 1000 mm Plano-Convex Spherical Lens 310 320 330 Intake Charge Temperature (°C) 10 3500 8 3000 2500 Beam Stop 90° Turning Prism Nd:YAG Laser Optical Setup for PLIF Experiments Pellin-Broca Prism 0 100 200 95 90 85 10 mg/cycle 7 mg/cycle 5 mg/cycle Open = Port Closed = Premixed 25 Premixed 724° bTDC 364° bTDC 256° bTDC 196° bTDC 140° bTDC 94 5 2400 2200 2000 325 350 375 Intake Charge Temperature (°C) 50 0 10 15 0 5 10 15 CA50 (° aTDC) 2400 2200 2000 1800 100 = 0.75 = 0.6 = 0.5 Open = Port Closed = Premixed 250 95 200 150 100 50 90 0 0 85 5 10 15 CA50 (° aTDC) 80 0 5 10 15 CA50 (° aTDC) • No changes in combustion observed between premixed and port fueling. • NOx emissions were near zero for all conditions because of high EGR rate at the 5 mg/cycle fueling condition • Decreasing the equivalence ratio (increasing air flow, decreasing EGR at constant fueling rate) leads to an increase in CO emissions but a decrease in the difference in CO emissions between premixed and port fueling. 2 98 95 100 2600 4 0 30 96 5 150 2800 6 2000 99 97 2600 1800 4000 0 Dichroic Mirror 2000 2 Effects at Varied Equivalence Ratios 2800 0 Port, Prevaporized Fuel Injector 2500 4 • No changes in combustion observed between premixed and port fueling. • Significant NOx emissions increases only observed in 10 mg/cycle fueling. NOx emissions were near zero for the 7 and 5 mg/cycle fueling conditions due to high EGR. • The difference in CO emissions between premixed and port fueling increases with decreasing fueling rate. 2 2.3 mm ID Tube 3000 6 CA50 (° aTDC) • For the most retarded injection timing, regions exist in the cylinder with equivalence ratios that differ from the mean by +/- 50%. 724° bTDC 364° bTDC 256° bTDC 196° bTDC 140° bTDC 4 Imaging Mirror Intake Valve 375 3500 0 • Fuel unmixedness increases with retarded injection timings except for the EoPI = 256° bTDC injection timing, which is less unmixed than the EoPI = 364° bTDC injection timing. 10 Bore 350 0° (TDC – Cycle of Interest) • A significant level of unmixedness is created with prevaporized port fueling. Homogeneous 15 Engine Properties 10.95 325 8 Crank Angle (° bTDC) 20 CR 180° (BDC) Peak Pressure (kPa) Engine 360° (TDC Exhaust) EINOx (g/kg) Exhaust 1500 364° 300 Combustion Efficiency Surge Tank 2 2000 724° 720° (TDC – Previous Cycle) PDF Port Fuel Injection Point 2500 Intake Charge Temperature (°C) Bowditch Piston Extention Drop-down Liner 256° 3000 Peak Pressure (kPa) Sapphire Piston Window 829° 196° EICO (g/kg) Premixed Fuel Injection Point Quartz Cylinder Window IVC (135°) 140° 3500 Combustion Efficiency Cylinder Head AIR Surge Tank 1 245° Peak Pressure (kPa) Experimental Facilities IVC (855°) 4000 4000 EINOx (g/kg) • Injection crank angle locations (detailed below) corresponded to those detailed in metal engine experiments. Peak Pressure (kPa) • Level of fuel unmixedness created when using the port, prevaporized fuel injection was investigated optically using fuel tracer planar laser-induced fluorescence (PLIF). • Quantify the effect fuel unmixedness has on gasoline HCCI combustion. Inline Heater Effects at Varied Fueling Rates EICO (g/kg) Level of Fuel Unmixedness EICO (g/kg) Objective Faculty: D.E. Foster, J.B. Ghandhi Combustion Efficiency Students: R.E. Herold, R.J. Iverson (MS, 2004) 20 15 Conclusions 10 5 0 10 CA50 (° aTDC) 15 0 5 10 15 CA50 (° aTDC) • Variations with respect to intake charge temperature due to heat transfer in intake port. • All combustion metrics investigation (i.e., peak pressure, combustion efficiency) show that at a given combustion phasing (CA50) premixed and prevaporized port injection are indistinguishable. • NOx emissions increase with fuel unmixedness, resulting from regions richer than the mean which burn hotter after autoignition. • CO emissions show a slight increase with fuel unmixedness, possibly a result of regions richer than stoichiometric or quenching in regions leaner than the mean. University of Wisconsin Engine Research Center • Fuel unmixedness in the absence of thermal and residual unmixedness had no effect on the HCCI combustion. • Small changes in CO and NOx emissions were observed for the port fueling, which were attributed to the regions in the charge that were either locally richer or leaner than the mean equivalence ratio. • At a given operating condition the CO and NOx emissions are the lowest for a fully homogeneous fuel distribution. Regions locally richer and leaner than the mean equivalence ratio lead to increases in NOx and CO and therefore should be avoiding in an HCCI engine. • Fuel unmixedness in the absence of thermal and residual unmixedness does not appear to be a viable method for gasoline HCCI combustion control.