Tribological performance of PEEK composites under the lubrication of ILs Yijun Shia, Jian Wub, Xiaohua Lub a Division of Machine Elements, Luleå University of Technology, 97187 Luleå, Sweden b State Key Laboratory of Materials-oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009, P.R. China 1 Outline Background Motivation & frame of work Materials preparation and friction test Some results Wettability of liquid lubricants Friction coefficient and wear rate Friction surface studies—SEM, AFM and EDX Conclusions 2 Background PEEK High chemical stability Excellent thermal and mechanical properties High friction coefficient (µ) PEEK composites Gr, PTFE and MoS2 and etc. as internal lubricants Some original performance of PEEK such as tensile strength and impact strength will decrease. PEEK under lubricating oil Oil has limited working temperature, pressure... 3 Ionic liquids as lubricants 4 Very low vapor pressure Non-flammable substance High thermally stable High mechanically stable Electrochemically stable Ionic liquids as lubricants for polymers Citation Report Topic=(polymer + “ionic liquid” + friction OR wear) Timespan=All Years. Databases=SCI-EXPANDED, CCR-EXPANDED, IC. Related results 5 Almost no study under high applied load Most investigations steel, titanium, alloy … Few investigations polymers Motivation & frame of work 1) Study the tribological properties of PEEK composites in ILs; 2) Compare the lubrication effect of ILs with that of internal lubricant (PTFE) and lubricating oil. Test property Mediums 1) Dry condition 1) Wettability of liquid lubricants 2) Friction coefficient and wear rate 2) In oil: L-HM 46 (Oil) 3) In ILs: [BMIM]PF6 (IL) 3) Worn surfaces Test conditions: 6 1) Sliding velocity: 0.7m/s 2) Load: 150 N-1500 N (1-10MPa) 3) Test time: 60 min Materials properties Table 1. The Main Properties of L-HM46 and [Bmim][PF6] External lubricants Main components Main multifunctional additive Kinetic viscosity at 40 ºC (mm2/S) Viscosity index Surface tension at 40 ºC (mN/m) Density at 20 ºC (kg/m3) 7 L-HM46 Neutral mineral oil ZDDP (Zn ≤ 0.12 wt%) 45.9 97 43.4-48.8 872.8 Fig. 1. Chemical structures of PEEK, ZDDP and [Bmim][PF6]. [Bmim][PF6] [Bmim][PF6] / 89.1 [25] 172 [26] 31.85 [27] 1370.0 Friction and wear tests Fig. 2. Schematic diagram of lubricating ways and frictional contact parts (Unit: mm). 8 Wettability of liquid lubricants Table 2. Details of Different Lubricating Systems. Number PEEK composites Lubricants 1 16 vol%PTFE/PEEK Internal PTFE 2 PEEK External L-HM46 3 PEEK External [Bmim][PF6] Table 3. The contact angle of L-HM46 and [Bmim][PF6] on the sliding surfaces. Contact angle Liquids PEEK Steel 9.7±1.4° 10.8±1.9° 51.2±1.0° 52.6±1.0° L-HM46 [Bmim][PF6] 9 Anti-friction/wear performance 10 Anti-friction/wear performance 11 AFM studies After Before PEEK Counterpart (Test condition: [Bmim][PF6], 1500 N, 0.7 m/s, duration: 1 h). 12 Tribochemical investigation Elemental distribution (except commom elements in steel) in the counterpart worn surfaces lubricated with 13 [Bmim][PF ], 1500 N for 1 h, and (b) L-HM46, 800 N for 45 minutes. (a) 6 Mechanism analysis 14 Tack ! 15