Whole House Fan With Latent Heat Recovery ME 481 Multi-College Program Modeling Economic Analysis Fluid Dynamics: • Computational Fluid Dynamics (CFD) in Fluent • Models examined flow patterns in attic for a variety . of conditions • Used to validate the need for ducting on fan • Energy equation used to predict temperature layers and fan run time in addition to heat transfer analysis Project Sponsor Academic Advisors Bob LaZebnik Airmaster Fan Company Dr. Brian S. Thompson David Regan Michael F. Lobbestael Engineering Marketing / Advertising Andrew Gillett Chad Kleinow Andrew Kruk Kevin McKay Chrystal Kozsey Melissa Poirier Alyse Solomon Special Thanks to: Heat Transfer Analysis: Model predictions based on Florida Temperature Study Based on: 68oF thermostat setting Above 75oF in attic Below 64oF ambient air Attic/Ambient Air Temperature Distinction 110 Degrees (oF) 80 Average Ambient Temp (°F) Operation Time Points 52 57.8 1 hours 53 58.9 2 hours 54 60.0 3 hours 55 61.1 4 hours 56 62.2 4 hours 57 63.3 2 hours 58 64.5 3 hours 59 65.6 1 hours 60 66.7 1 hours Operating Range 60 $9.71 per year Natural Gas $9.71 $2.04 $4.82 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 $6 - $9 Attic Temperature for 80°F Day Average Ambient Air Temperature = 55°F Attic Temperature for 55°F Day Completed an energy balance to check temperature predictions with new temperature study data qsolar qo (reflected) qreflected Shingle Temp (K) Specification Average 310.25 Measured Temp (K) 310.97 Error 2.41% (Ts T ) 1 1 ( ) ho A hr A qo + qin = qsolar Roof Plywood (T T ) qin s a Rthermalcircuit House Information Size = 1700 sq. feet Dark Shingle Roof Location = Cocoa, Florida 1. Opto22 G4OAC5 Solid State Relays (SSR) 2. Opto22 120D10 SSR(High Speed) 3. DS1620 Digital Thermometers Ducting • 20” Plastic duct added to fan • Decreases chance of debris pickup • Increases fan access to warm air layer at top of attic 1.63 4.82 Years $7.87 4. 5. 6. BS2 Basic Stamp Microcontroller ULN2803A Line Driver AO Smith 1/3hp Motor 1 2 Capabilities: Attic temperature distribution from Florida study 0.84 9.3 Years Components: 1 Metal strip for strength Payback Period Control System 2” x 6” Roof Joist qin Profitability Index -$7.20 Rising Energy Prices Model is valid! Ducting before and after metal strip was added Net Present Value Finance Parameters Asphalt Shingles Hour Average Ambient Air Temperature = 80°F Location Arizona New York $4 - $6 Current Energy Prices 23 24 LPG $18.49 $4.01 $9.18 $2 - $ 4 qsolar qnetsolar arearoof 1 • Supplement current HVAC System • Solid State Controls • Regulate operation of fan based on seasonal setting and . temperature data • Minimal input from user after initial setup • System should be cost effective and provide energy savings to . customer $10.53 - $0.82 Map Key 70 40 • Design and develop a control system that will enable a whole house . fan to recover heat from a hot attic and return it to living space • Predict attic temperatures and determine fan operating conditions • Estimate a yearly cost savings associated with recovered heat • Develop market and advertising strategies for product release 15,000 kJ / day $ Annual Cost Savings Annual Cost Savings by State Average Attic Temperatu re 90 50 Problem Statement 90 days Furnace cost for energy – motor electricity cost Comparison of velocity vectors and temperature for fans with and without ducting 100 • Reduce energy usage within the home by recovering heat from attic . and using it to supplement the house heating system Energy pulled into house per sunny day Maximum Minimum Average Dr. Gregory Wierzba - ECE Brian Wright - ECE Dr. Neil T. Wright - ME Todd Burghgraef – DornerWorks Purpose Number of sunny days within temperature range Summer Mode • Evaluates actual room temperature and . desired temperature set by user • If the room is too hot, the fan turns on high . speed exhaust • If the room is too cool, fan does nothing 3 5 4 Winter Mode • Evaluates actual room temperature and . desired temperature set by user and . compares them to the attic temperature • Attic must be more than 5 degrees hotter . than the desired room temperature • Room temperature must be less than desired . temperature