Modeling and Large-Scale Simulations of Turbulent Reacting Flows Farhad Jaberi Department of Mechanical Engineering Michigan State University East Lansing, Michigan Objectives: Develop a validated high-fidelity numerical model for high speed turbulent reacting flows Study the effects of various flow, combustion and spray parameters for “laboratory combustors'' - Numerical experiments Integrated simulation of a model combustion/propulsion system Approach: A new high-order, multi-block Eulerian-Lagrangian-Lagrangian LES/FMDF methodology is developed for simulations of two-phase subsonic turbulent reacting flows in complex configurations LES/FMDF is being improved and extended for application to high speed (supersonic and hypersonic) turbulent reacting flows DNS and experimental data are used for improvement and validation of LES/FMDF submodels LES of Two-Phase Turbulent Reacting Flows A New Lagrangian-Eulerian-Lagrangian Methodology Gasdynamics Field Filtered continuity and momentum equations via a generalized multi-block high-order finite difference Eulerian scheme for high Reynolds number turbulent flows in complex geometries Various closures for subgrid stresses Scalar Field (mass fractions and temperature) Droplet Field (spray) Chemistry Filtered Mass Density Function (FMDF) equation via Lagrangian Monte Carlo method Ito Eq. for convection, diffusion & reaction Lagrangian model for droplet equations with full mass, momentum and energy couplings between phases and a stochastic subgrid velocity model Kinetics: (I) reduced kinetics schemes with direct ODE or ISAT solvers, and (II) flamelet library with detailed mechanisms or complex reduced schemes. Fuels: methane, propane, decane, kerosene, heptane, JP-10 LES of Two-Phase Turbulent Reacting Flows A New Lagrangian-Eulerian-Lagrangian Methodology Spray-Controlled Dump Combustor Wall Fuel Injector dx dz G dy p1 p2 dx Eulerian Cell - Eulerian Grid Mass,Momentum,Scalar Terms from Droplets • Monte Carlo Particles Liquid Fuel Droplets • d2 d1 Fuel Droplets dy p1 p2 Monte-Carlo particles Wall dz G FMDF Solver d2 d1 FMDF Solver LES Solver Eulerian Finite Difference Grid Interpolation Operator Monte Carlo Particles LES of Two-Phase Turbulent Reacting Flows A New Lagrangian-Eulerian-Lagrangian Methodology f l f x, t Gx x dx, f L f Carrier Gas Equations l l l ui L S l t xi l u j L t l ui L u j L xi p l ij l ij l l g j S ui l xi x j xi l E L l ui L E L qi l N i S e l t xi xi xi l L l ui L L J i l M i S l S l , t xi xi xi p l lR 0 N Y T 1 L M 1,2,..., Ns l RT L LES of Two-Phase Turbulent Reacting Flows Two-Phase Subgrid Scalar FMDF PL , x, t x, t , x, t G x x dx Ns , x, t x, t x, t Fractions , x, t Mass and Energy 1 Fine-Grained Density Scalar FMDF Transport Equation PL l PL u i L PL L D L Dl t x i x i x i N s 1 N s 1 m L PL 1 1 S Reaction terms S Droplet terms Sˆ Sˆ PL Sˆ PL PL LES of Two-Phase Turbulent Reacting Flows dX i vi dt dvi f V 1 ui* vi di dt p p dTp dt dm p dt f 2 * L dm p T Tp v p m pCL dt m p 1 S V Droplet Equations f3 p Np m n 1 ln 1 BM , f3 p p ln 1 BM p Re 0 p d p2 18 , f1 C D Re p 24 , f2 Nu sh , f3 3 Pr 2 3Sc Droplet Source/Sink Terms f1 * Vdi f3 m u v m ln 1 BM vi p i i p n 1 p p p N f2 * 1 p C p 2 f1 * m p Vdi vi m p f 3 ln 1 BM hv , s vi vi Se m T T u v v p p i i i V n 1 1M 2 p p p p 2 1 Sui V Np LES of Two-Phase Turbulent Reacting Flows Subgrid-Scale Closures for Carrier Gas Subgrid Stresses in Momentum Eq. : Tij Subgrid Convection in FMDF Eq. : u i L l ui uu i L P L j L ui t L uj PL L l xi Subgrid Mixing in FMDF Eq. (LMSE/IEM model) : 2 a x x i i PL m a a L L P L Subgrid Reaction: No model is needed in FMDF methodology! LES of Two-Phase Turbulent Reacting Flows Subgrid-Scale Closures for Droplet Field Subgrid Velocity Field (via a stochastic model) : 2 ui L P 1 * du Gij u i* u i xi Re 0 x j x j L dt C0 dWi dX i Ai X dt Bij X dW j 1 3 Gij C0 ij , 2 4 C k 2 3 f , k Subgrid Energy or Temperature Field : No model is needed! Subgrid Mass Fractions Fields : No model is needed! LES of Turbulent Reacting Flows Velocity-Scalar FMDF FL V , , x; t x, t V ,U x, t , , x, t Gx x dx V ,U x, t , , x, t V U x, t x, t Fine-Grained Density Velocity-Scalar FMDF Transport Equation F 1 p FL L v i x t ˆ xi i l FL Sˆ FL ij | V , FL / ˆ v vi x j i J i | V , FL / ˆ xi vi Turbulent convection and chemical reaction terms are closed p | V , xi l pl FL / ˆ xi Main Features of LES/FMDF Large scale, unsteady, non-universal, geometrydepended quantities are explicitly computed in LES/FMDF FMDF accounts for the effects of chemical reactions in an exact manner and may be used for various types of chemical reactions (premixed, nonpremixed, slow, fast, endothermic, exothermic, etc.) LES/FMDF can be implemented via complex chemical kinetics models and is applicable to 3D simulations of hydrocarbon flames in complex geometries FMDF contains high order information on sub-grid or small scale fluctuations The Lagrangian Monte Carlo solution of the FMDF is free of artificial (diffusion) numerical errors Application and Validation of LES/FMDF Double Swirl Spray Burner Axisymmetric Combustor Spray Controlled Lean Premixed Square Dump Combustor Homogeneous Compressible Turbulent Combustion Round and Planar Singleand Two-Phase Reacting Jets Direct Injection Gasoline Engine With Moving Valves and complex Piston & Cylinder Head Validation of LES Models and Numerical Schemes Jet and bluff body flame Comparison with experiment Two-phase turbulent jet Dump combustor Swirl-stabilized burner Turbulent mixing layer Comparison with DNS Comparison between different LES methods Planar turbulent Jet Homogeneous turbulent flow A generalized high-order finite difference vs. finite volume and spectral schemes Consistency of Eulerian and Lagrangian fields Performance of Various Numerical Methods in Isotropic Turbulence High-order finite difference vs. second-order finite volume Consistency of Eulerian-Lagrangian Methodology Eulerian: Transport equations for the SGS moments – Deterministic simulations Lagrangian: Transport equation for the FMDF – Monte Carlo simulations Coupling of Eulerian & Lagrangian fields and a certain degree of “redundancy” Lagrangian Monte Carlo Particle Eulerian Grid Point LES/FMDF of a Dump Combustor Monte Carlo Particles Vorticity Contours and Monte Carlo Particles Spray-Controlled Lean Premixed Square-Section Dump Combustor (O. Hsu, B. Pang & K. Yu, 2001) Wall Nozzle Nozzle Consistency for Non-Isothermal Flows without Reaction & Spray x/D = 2 x/D = 4 x/D = 4 LES/FMDF of a Dump Combustor Consistency for Reacting Flows without Spray Nozzle Centerline Centerline Pressure Isolevels x/D = 2 CO2 and C7H16 Mass Fractions x/D = 2 Finite Difference Cold x/D = 4 Filtered Temperature Contours x/D = 4 Cold Monte Carlo Vorticity Isolevels and Spray LES/FMDF of a Dump Combustor C7H16 and CO2 Mass Fractions Consistency for Reacting Flows with Spray x/D = 2 x/D = 2 Cold Finite Difference Filtered Temperature Contours Cold x/D = 4 Monte Carlo x/D = 4 LES/FMDF of a Double-Swirl Spray Burner Consistency for Reacting Flow with Spray Vorticity Isolevels 8 Finite Difference T/Tref x/D=0.0 x/D=2.0 x/D=4.0 x/D=0.0 x/D=2.0 x/D=4.0 Inner Swirler Outer Swirler 33 mm 19 mm Fuel Air, Outer Annulus Air Inner Annulus mization el 62 mm 40 mm Atomization gas Inner Air Flow Outer Air Flow A Schematic of Double SwirlStabilized Spray Burner Filtered Temperature 7 6 FD FD FD MC MC MC 5 4 3 2 Monte Carlo 1 0 0 1 r/D 2 3 Temperature Contours LES/FMDF of Piloted Turbulent CH4/Air Jet Flames (R. S. Barlow and J. H. Frank) x Main Jet : 25%CH4 + q 75%Air r Pilot Flame : equilibrium composition of methane and air Coflow : air Pilot Coflow ReD=22400 (flame D) 44800 (flame F) Fuel Nozzle diameter = 7.2mm LES/FMDF Predictions of Turbulent Jet Flames Experimental Assessment of Two-Phase LES Models Dispersed Gas-Particle Turbulent Jet (Gillandt et al. , 2001) Jet Diameter : 12mm Reynolds Number : 5700 Particles : glass beads Mean Particle Diameter : 0.11mm Mass Loading Ratio : 1 Volume Fraction: 0.4 % Experimental Assessment of Two-Phase LES Experimental Assessment of LES/FMDF An Axisymmetric Dump Combustor 0.914 m 0.676 0.762 m Honeycomb Flow Strighteners Vorticity Contours DOP Seeder Quarts Test Section 5:1 Contraction Extension Duct L=596.9 mm Lean premixed propane-air dump combustor , ER=0.5 Air High Reynolds number, Re=115,000 r=38.1 mm R=76.2 mm H=38.1 mm Axisymmetric Dump Combustor (Gould et al. 1994) Multi-Block grid system LES/FMDF of a Dump Combustor Mean Flow Streamlines O-H and H-H grid Axial Velocity mean axial velocity - Cold flow LES/FMDF of a Dump Combustor consistency check and comparison with experiment Consistency for non-isothermal flows Finite difference Finite difference Hot Gas Instantaneous Temperature “Mean” Temperature Nonreacting Flow - mixing of temperature and passive scalars Hot Gas Monte Carlo Monte Carlo Reacting flow Fuel Contours Fuel and oxygen isolevels Heat Release Contours LES/FMDF of Dump Combustor Vorticity Isolevels and Monte Carlo Particles Low Inflow Turbulence Low Inflow Turbulence Moderate Inflow Turbulence High Inflow Turbulence Reacting Flows Numerical Experiments Effects of Flow, Combustion and Spray Parameters Inflow Turbulence Inlet/Outlet Nozzles and Diffusers Inlet Premixed Gas Equivalence Ratio Inlet Gas Preheated Temperature Fuel Type Operating Pressure Spray (Nozzle) Angle Spray Injection Angle or Direction Average Droplet Size of Injected Fuel Type of Droplet Size Distribution Spray Injection Frequency and Duty Cycle Liquid Fuel/Gas Mass Loading Ratio Effects of Inlet/Outlet Nozzles and Diffusers Inflow Vorticity Isolevels Nozzle Outflow Centerline Temperature Centerline Velocity Vorticity Isolevels and Monte Carlo Particles ym m ry et A s xi Effects of Injection Angle rS to ua ct ≈0o A LES/FMDF of a Dump Combustor Combustor Symmetry Axis = 0° = 45 o = 45° = 60 o = 60° Density Contours Temperature Contours A rS to ua ct ym m A s xi Effects of Injection Angle ry et LES/FMDF of a Dump Combustor Combustor Symmetry Axis x/D = 2 x/D = 2 x/D = 2 x/D = 6 x/D = 6 x/D = 6 Temperature Fuel Mass Fraction Pressure Effects of Spray Angle LES/FMDF of a Dump Combustor ≈0o ≈ 0° ≈ 20 o ≈ 20° ≈ 40° ≈ 60 o ≈ 60° Density Isolevels Temperature Contours Effects of Spray Angle x/D = 6 x/D = 2 x/D = 4 x/D = 6 Fuel Mass Fraction x/D = 4 Temperature x/D = 2 LES/FMDF of a Dump Combustor LES/FMDF of a Dump Combustor Effects of Average Droplet Size or SMD SMD=30m SMD=30m SMD=45m SMD=45m SMD=60m SMD=60m SMD=90m SMD=90m Fuel Mass Fraction Contours Temperature Contours LES/FMDF of a Dump Combustor x/D = 4 x/D = 6 x/D = 6 Fuel Mass Fraction x/D = 2 x/D = 4 Temperature x/D = 2 Effects of Average Droplet Size or SMD LES/FMDF of a Dump Combustor A rS to ua ct A s xi T ( D 50 % ) ry et m Duty cycle D Effects of Injection Frequency ym Effects of Injection Duty Cycle ( = 38 Hz ) Combustor Symmetry Axis D 25 % = 38 Hz D 50 % = 250 Hz D 75 % = 500 Hz Fuel Mass Fraction Contours Temperature Contours A Effects of Injection Frequency and Duty Cycle rS to ua ct m ry et A s xi (x/D=6) ym LES/FMDF of a Dump Combustor Combustor Symmetry Axis Frequency Frequency Frequency Duty Cycle Duty Cycle Duty Cycle Temperature Fuel Mass Fraction Pressure A rS to ua ct Effects of Injection Frequency and Duty Cycle ym m ry et A s xi LES/FMDF of a Dump Combustor Combustor Symmetry Axis Pressure Isolevels =38 Hz D=25% =250 Hz D=50% =500 Hz D=75% Duty Cycle 50% Frequency 38 Hz LES/FMDF of a Dump Combustor Effects of Inlet Gas Equivalence Ratio, Preheated Temperature and Droplet/Gas Mass Loading Ratio Temperature Fuel Mass Fraction Mass Loading Ratio Preheated Temperature Equivalence Ratio Wall Nozzle LES/FMDF of a DoubleSwirl Spray Burner Effects of Wall and Nozzle Temperature Vorticity Unenclosed 7 T/Tref x/D=2 x/D=5 x/D=2 x/D=5 6 Unenclosed Enclosed Unenclosed Enclosed Enclosed Unenclosed Unenclosed 5 4 3 2 1 Enclosed Enclosed 0 0 1 2 r/D 3 4 LES/FMDF of a DoubleSwirl Spray Burner Open Effects of Mass Loading Ratio (MLR) MLR=0.3 MLR=0.03 MLR=0.1 MLR=0.3 Vorticity MLR=0.1 Temperature MLR=0.03 LES/FMDF of a DoubleSwirl Spray Burner Open Effects of Spray Angle ( ) Temperature Vorticity ≈ 20° 9 ≈ 60° T/Tref x/D=5 Sprayangle=20 x/D=5 Sprayangle=60 8 ≈ 20° ≈ 20° 7 6 5 4 3 2 1 ≈ 60° ≈ 60° 0 0 1 2 r/D 3 4 Conclusions and Future Research In its present form, LES/FMDF is a robust and efficient mathematical/numerical methodology for single- and twophase subsonic turbulent reacting flows in complex geometries Further development and validation of LES/FMDF – Improved mixing model, radiation model, spray model, etc. Numerical simulations of new combustion systems under various operating conditions Extension and validation of LES/FMDF for high speed single-phase combustion/propulsion systems Integrated simulations of high speed propulsion systems Extension and Application of LES/FMDF to High Speed Flows Large-scale compressibility effects are explicitly calculated High-order Eulerian (e.g. finite difference) methods for LES of high speed turbulent flows Development and testing of WENO type and other types of numerical schemes for LES of high speed flows Improved SGS velocity models and wall DES methods for supersonic and hypersonic flows Addition of SGS compressibility effects to scalar FMDF Addition of SGS compressibility effects to velocity-scalar FMDF