United States Department of Energy Value Engineering CONTRACTOR PERSPECTIVES Bruce Lenzer, CVSL, FSAVE Richard Harrington, CVSL, CH2MHill HISTORICAL PERSPECTIVE 1980 – 1987 Programs started at Field Office Levels, little or no central coordination or reporting Some contractor initiated VE due to VE Clauses in contracts 1987 – 1992 Program expanded with HQ coordination and support 1990 Some Field Offices implemented VE policy, procedures, and requirements with their prime contracts 1992 High visibility at the Superconducting Super Collider, invigorated focus of VE use in Scientific R&D HISTORICAL PERSPECTIVE 1993 – 1996 Office of Field Management, (now Office of Engineering and Construction Management) issues DOE Orders: 413.3B “Program and Project Management for Acquisition of Capital Assets” (includes requirement to perform VE as part of Stage Gate Process at Critical Decision 2) DOE O 430.1A “Life Cycle Asset Management” DOE P 413.2 “Value Engineering Policy” For implementing PL 104-106 HISTORICAL PERSPECTIVE 1996 – 2000 Energy Facilities Contractors Group (EFCOG) published Value Management guide HQ VE website developed for DOE Office of Engineering and Construction Management Website included links of project reports and cost savings or avoidance summary data A DOE HQ Champion utilized CVS VE Specialist to gather historical reports from 5 – 7 years ~ $750M Savings & ~ $2B in LLC cost avoidance Several high visibility and successful VE studies Al Gore Golden Hammer Award Customer Partnering Awards from Deputy Secretary for Facility Management HISTORICAL SUCCESS Hanford Nuclear Reservation: 1990 – 1996 Average 48:1 ROI Completed VE Projects contributed to ~$30M additional contractor award fees 1996 – 2002 Completed VE Projects contributed to ~$1B additional contractor award fees HISTORICAL SUCCESS VE Applications: Design and Construction New and Existing Facility & Systems Renovations/Upgrades Scientific Equipment, Decision Analysis, R&D HISTORICAL SUCCESS VE Applications – Continued -: Processes (Soft VE) including: Contract Requirements Supply Chain Configuration Management QA – Corrective Action Management Calibration Program Engineering & Design Processes & Standards Information Systems Project Delivery Systems Work Management Maintenance Fabrication Materials Management Telecommunications SOFT VE – BUSINESS PROCESS RESULTS Supply Chain Optimization 2000 $ 58M (5yr) Supply Chain Validation 2001 $ 14M/Year Integrated: Materials & Supply Chain Mgmt. $ 100M/(5yr) Work Management & Work Control $ 10M (5 yr) Predictive, Preventive Maint. & Calibrations $ 30M (5yr) Quality Corrective Action Mgmt. $ 20M (5yr) Contract Requirements Value Analysis Contract Cost Avoidance $ 53M (18yr) 8 ALL RIGHTS RESERVED 2004 Synergy Value Solutions, LLC HISTORICAL SUCCESS VE Applications – Continued -: Hybrid Function Diagram: FH MATERIALS MGMT COMBINED.pdf PROGRESSIVE STATUS 1996 – Present Decline in VE contract requirements and reporting & use except: …..for use on projects subject to DOE O 413.3B “Program and Project Management for Acquisition of Capital Assets” VE Process watered down to punch the ticket Example….one project used VE on Civil & Facility Engineering, but not technical components. Tech. components comprised 80% of project cost Required by some contracts, but not as much Few if any voluntary uses PROGRESSIVE STATUS Perception of Project Managers that projects will lose budgets if VE used Fewer VE professionals around the complex 1996 Sunset of OMB Circular OMB Auditing stops Diminished HQ support Untrained, unqualified, uncertifed personnel have allowed VE to become synonymous with cost cutting 1997 – 2011 VE became synonymous with other improvement techniques Non-certified consultants are performing similar processes, but not VE….Some titled the work as VE PROGRESSIVE STATUS Focus on using flavor of the month e.g. SixSigma Cases where certified VE consultants not using function analysis Performing 1 and 2 day studies doing brainstorming and evaluation only ….. Not true VE Studies DOE Office of Engineering and Construction Management eliminated VE Website Loss of champion at DOE HQ and Field Offices…. No succession planning to continue VE program FUTURE OF DOE VE/VM PROGRAM 2006 EFCOG Executive & DOE Management awarded DOE Complex Best in Class VE Study & Results 2012 recent VE success in DOE Department of Environmental Management has drawn attention to the need re-educate DOE Complex on how VE can make a difference to reduce schedule risk, reduce worker exposure, and saving $millions Re-issuing VE expectations in Public Law 111-350 Re-establishment of OMB A-131 Leverage Federal Acquisition Regulation Part 48 & 52 FUTURE OF DOE VE/VM PROGRAM Federal Budgets are tight, and expected to be tight, for the foreseeable future These facts give impetus for resurrecting a complex wide DOE VE program Timing is good for DOE to reestablish an effective program FUTURE OF DOE VE/VM PROGRAM Lawrence D. Miles Value Foundation New Website http://www.valuefoundation.org/ DOE Process Example