Page 1 of 12 Page 2 of 12 ARCHITECTURE, CONSTRUCTION & MANUFACTURING TECHNOLOGIES DIVISION INDUSTRIAL ELECTRICITY DEPARTMENT COURSE SYLLABUS COURSE NUMBER: ELMT 1402 COURSE TITLE: SOLAR PHOTOVOLTAIC CREDITS: 3 (2 lecture, 3 lab) COURSE DESCRIPTION Wiring methods for single family and multi-family dwellings. Includes load calculations, service entrance sizing, proper grounding techniques, and associated safety procedures. END-OF-COURSE-OUTCOMES Compute the circuit sizes needed for the installation of branch circuits, feeders, and service entrance conductors; explain the proper installation of wiring devices according to electrical codes; demonstrate grounding methods; install ground fault circuits; identify residential wiring methods; and demonstrate proper safety procedures. COURSE OBJECTIVES Upon completion of this course, the student will: Exhibit knowledge of safety rules and regulations, and demonstrate awareness of hazards in the workplace. Demonstrate dexterity in the selection and use of common tools utilized in the electrical trade to cut, strip, splice and terminate wires. Explain the function of circuit components: source, load, conductors and devices, illustrate the concepts of voltage, current, power and resistance as they apply to common circuits. Describe the theory of operation, application and usage of devices employed in common installations: receptacles, single pole, three-way, four-way and dimmer switches. Display proficiency in the use of common measuring instruments; such as multimeters, ammeters, voltage and circuit testers; to check current, voltages, resistance and continuity. Identify symbols and interpret blueprints and wiring schematics to perform electrical installations. Display familiarity in recognizing and applying requirements for the three types of circuits employed in residential installations: general purpose, small appliance and individual circuits. Determine conductor size and type of various installations in compliance with the requirements of the National Electrical Code. Exhibit proficiency in performing most common installations in single and multi-family dwellings in compliance with the requirements of the current edition of the National Electrical Code and City Code: switches, receptacles, lighting fixtures, ceiling fans, door bells, cable and telephone outlets and appliance circuits. Determine proper grounding requirements for common installations. Apply circuit properties and concepts of voltage, current and resistance of troubleshoot, diagnose and repair faults encountered in circuits. COURSE POLICIES Page 3 of 12 Attendance Students are expected to attend classes regularly, and to be on time for every class period. Students can be dropped from a class due to excessive absences. Excessive tardiness may be considered absences. Students are responsible for subjects, assignments, and projects covered during their absences. Consult the Student Handbook for more details or visit http://www.hccs.edu/hccs/current-students/student-handbook Academic Honesty Scholastic dishonesty is treated with the utmost seriousness by the instructor and the College. Academic dishonesty includes, but it is not limited to the willful attempt to misrepresent one’s work, cheat, plagiarize, or impede other students’ scholastic progress. Consult the Student Handbook for more details. Students with Disabilities Any student with a documented disability (e.g. physical, learning, psychiatric, vision, hearing, etc.) who needs to arrange reasonable accommodations must contact the Disability Support Services Office at his / her respective college at the beginning of each semester. Faculties are authorized to provide only the accommodations requested by the Disability Support Services Office. For Central College, call 713 – 718 – 6164. Cell Phones All cell phones must be muted, set to vibrate, or turned off during class. Cell phone activity during class is deemed disruptive to the academic process and will not be tolerated. If you need to make or receive an emergency call, please leave the classroom. Calculators If the course allows the use of a calculator during class, lab projects, and exams, the student is responsible to bring his/her calculator. Cell phones are not calculators, and are not allowed to be used for that purpose during class, tests, or exams. Student ID Students are required to obtain a Student ID. For additional information, consult the Student Handbook. Parking Rules and Regulations Students are required to follow HCC’s regulations regarding parking and permits. For additional information, visit http://www.hccs.edu/hccs/about-hcc/police/parking/parking-rules-and-regulations Books, Tools and Supplies Students are required to purchase and bring to class the required textbooks, tools, notebooks, supplies, and writing instruments as required by the instructor. Dress Code Dress code must be appropriate for the class. Students must dress in a way that clothing and accessories do not compromise their safety, and the safety of others. Proper foot wear is required in all laboratories. Absolutely no sandals or other footwear that exposes the feet will be allowed. Classroom & Laboratory Conduct Proper behavior is expected in all classes and laboratories. Foul language and horseplay are not allowed. Making or receiving cell phone calls during class are not allowed. Sleeping in class is not allowed. Course Withdrawal It is the responsibility of the student to officially withdraw from a course before the official withdrawal deadline. A student who does not withdraw from a course by the deadline will receive an “F” as the final grade. Also note that under Section 51.907 of the Texas Education Code, an institution of higher education may not allow a student to drop more than six courses. COURSE TIMELINE, CONTENTS & ACTIVITIES Page 4 of 12 Module 1: Introduction to Solar Energy and Solar Electricity 1. Read Module 1 Facilitator Guide 2. Read appropriate sections of Solar Electric Handbook: Photovoltaic Fundamentals and Applications. Boston: Pearson, 2013 3. Adapt schedule presented in Module 1 Facilitator Guide to HCC Central Schedule: 2 – 8 hour days and 16 hours of class time will be the converted to the first 19 – 3 hour classes or 10 weeks. Ideas presented here: Class 1: Facility Overview and Class Introduction – Class Week 1 Class 1 Week 1 Class 2 Questions: Topics Unit 1 Overview of Renewable Energy and the Solar Industry Facility overview and introduction Course overview – “Where are we going” Calendar Course text, print, web resources Other references Presentation Slides 1 – 12 NABCEP and Learning Objectives Expectations of participants: class participation, reading/assignment completion, NABCEP Learning Objectives. Presentation Slides 13 - 21 To do for preparation for this: 1. Study the NABCEP section on the flash drive and go to www.NABCEP.org. Check out the whole site but pay particular attention to the Entry Level section in left hand menu 2. Read and get familiar with the NABCEP Learning Objectives – found on flash drive and in Entry Level on NABCEP site. Break Lab Activity 1*: Introduction to PV Lab (found in back of Module 1 Facilitator Guide Pg. 227 Note this is basically a tour of lab facilities. You could take them to the outside portable building. Show them the equipment inside and the modules on the roof. Then go back inside and get them familiar with the safety gear they will be using for the labs and show them the mobile units and everything else available inside. Explain any lab facilities inside that will be available for class. Class Wrap up Total Time Sign in, questions, and day overview Overview renewable Energy and PV Systems Page 5 of 12 Time 10 minutes 20 minutes 60 minutes 10 minutes 70 minutes 10 minutes 180 minutes 10 80 minutes What did you do here What did you do? Week 2 Day 1 Questions: What did you do here and how long to go through this section? What did you do? Week 2 Day 1 Week 2 Day 2 What happened here? Week 3 Day 1 What happened here? Week 3 Day 2 The Case for Renewable Energy Overview of Renewable Systems Overview of PV Systems Presentation Slides 24 - 64 To prepare: Read in textbook: Unit 1 Chapters 1, and 2 Go through slides 24-64 in Facilitators Guide and PPT Get familiar with slides so you don’t have to read the slides but can talk to them. Plan to spend approx. 2 min per slide. Break Class Lab Questions and class wrap up Total time Sign in, Questions, and Day overview PV Markets Electrical Distribution Advantage/Disadvantages to PV Systems Slides 65-79 To prepare: Go through slides 65-79 Prepare to get students to give their ideas of advantages and disadvantages of PV systems before showing them the slides in class (10 to 15 minute discussion) Day wrap up Class Lab Questions, class wrap up Total Time Labor Day off Unit 2 Electricity and Components Sign in and class overview Basics of Electricity 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 60 minutes 10 minutes 90 minutes 10 minutes 180 minutes 10 minutes 80 minutes Break Basics of Electricity Day wrap up Total Time Sign in and class overview Basics of Electricity 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 80 minutes Break Basics of Electricity Day wrap up Total Time Sign in and class overview Class Lab ? What happened here? Break What happened here? 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes Page 6 of 12 10 minutes Week 4 Day 1 Week 4 Day 2 Week 5 Class 1 Week 5 Class 2 Week 6 Class 1 Class wrap up Total Time Sign in and class overview What happened here? Break What happened here? Class Wrap up Total Time Sign in and class overview Lab Activity 2: Introduction to Systems and Components Go to back of Module 1 Facilitator Guide pg. 218 Be prepared to show them diagrams of each type of PV system: Grid interactive, grid tied with battery backup, and off grid. Go back to outside lab in portable building. Show them all the components that make up a grid tied system, a grid tied with battery backup system, and an off grid system. Have them get familiar with the component names and functions. Break Lab continued Class Wrap up Total Time Sign in and class overview Basic Electricity Currents Circuits Series & Parallel Connections Read in Textbook: Unit 2 Ch. 3 Go through slides 82- 95 Break Basic Electricity: Slides 96 - 123 Wrap up and questions Total Time Sign in, questions, and day overview Quiz 1 on basics of electricity Break Class Lab Questions and class wrap up Total Time Sign in, questions, and class overview PV System Components Stand Alone Utility Interactive PV Go through slides: 125-144 Stand Alone systems Read in text book: Unit 2 Ch. 4 To be prepared: Go through slides 17 - 174 Page 7 of 12 10 minutes 180 minutes 10 minutes 10 minutes 10 minutes 180 minutes 10 minutes 80 minutes 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 80 minutes 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 60 minutes 10 minutes 90 minutes 10 minutes 180 minutes 10 minutes 50 minutes Break Week 6 Class 2 Week 7 Class 1 Week 7 Class 2 Week 8 Class 1 Week 8 Class 2 10 minutes Week 6 Class 1 continued Slides 145 – 172 Utility Interactive systems and applications Questions and class wrap up Total time Sign in, questions, class overview Class Lab Break Lab continued Questions and class wrap up Total Time Sign in, questions, and class overview Energy Storage Batteries Slides 173 - 198 To be prepared for week: Go through slides 173-224 Break Class Lab Wrap up and assignment for next class Total Time Sign in, questions, and class overview Energy Storage Equalizing Building a Battery Bank Slides 198 - 224 Break Controllers Slides: 225-249 Questions and class wrap up Total Time Sign in, questions, and class overview Inverters Slides: 250 – 278 Break Lab Activity 3: Component Identification pg. 219 Questions and class wrap up Total Time Sign in, questions, class overview Quiz 2: Components and review Break Unit 3: Modules, Series and Parallel, and Meters Structure and Function of PV Cells, Modules, Panels, and Arrays: Slides 279 - 309 • Photovoltaic cells, semiconductors, modules To be prepared: Page 8 of 12 100 minutes 10 minutes 180 minutes 10 minutes 80 minutes 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 70 minutes 10 minutes 80 minutes 10 minutes 180 minutes 10 minutes 70 minutes 10 minutes 80 minutes 10 minutes 180 minutes 10 minutes 80 minutes 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 90 minutes 10 minutes 70 minutes Week 9 Class 1 Week 9 Class 2 Week 10 Class 1 Week 10 Class 2 Week 11 Class 1 In Textbook: Read Unit 3 Chapter 5 Go through slides 279-309 Questions and class wrap up Sign in, questions, class overview Structure and Function of PV Cells, Modules, Panels, and Arrays: Slides 310 - 362 • IV Curve • Module Performance To be prepared: Go through slides 310-362 Break Lab activity 4: Multimeter Applications pg. 221 Wrap up and assignment for next class Total Time Sign in, questions, and class overview Series & Parallel Connections • Slides 365 – 399 • Work through each problem on slides in class To be prepared: In textbook: Read Unit 3 Chapter 6 Go through slides 365- 399 Break Battery Series & Parallel Worksheet – handouts From: Module 1 Facilitator’s Guide pg. 225-229 Wrap up and assignments for next class: Take home Battery series and parallel work sheet – handouts Total Time Sign in, questions, and class overview Unit 4: Solar Site Analysis and Mounting To be prepared: In textbook read Unit 4 Ch. 8 Go through slides and facilitators guide for slides 398 through 530 Solar Resource: Slides 398 - 444 Break Array Orientation and performance: Slides 445 - 469 Total Class time Sign in, questions, class overview Site Analysis: Slides 470 - 528 Break Site Analysis Lab Questions and class wrap up Total Class Time Sign in and class overview Mechanical Integration: 531 – 588 To be prepared: Go through slides 531-588 Break Page 9 of 12 10 minutes 10 minutes 90 minutes 10 minutes 60 minutes 10 minutes 180 minutes 10 minutes 60 minutes 10 minutes 90 minutes 10 minutes 180 minutes 10 minutes 90 minutes 10 minutes 70 minutes 180 minutes 10 minutes 90 minutes 10 minutes 70 minutes 10 minutes 180 minutes 10 minutes 90 minutes 10 minutes Quiz on solar resource and site analysis Wrap up and assignment for next week Total Time 70 minutes 10 minutes 180 minutes Module 2: General PV and Installation 4. Read Module 2 Facilitator Guide 5. Read appropriate sections of Solar Electric Handbook: Photovoltaic Fundamentals and Applications. Boston: Pearson, 2013 6. Adapt schedule presented in Module 2 Facilitator Guide to HCC Central Schedule: 2 – 8 hour days and 16 hours of class time will be the converted to the first 6 – 3 hour classes or 3 weeks. Ideas presented here: Class 1: Facility Overview and Class Introduction – Class Week 11 Class 2 Week 12 Class 1 Topics Unit 5: Grid-Direct System Sizing To prepare: Read in Textbook: Go through slides: 1 - 42 Sign in, Questions, and Day overview Grid Direct Inverters: Slides 1 - 32 Grid Direct System Sizing: Slides 33 – 42 Break Unit 6: Grounding, Wiring, and Overcurrent Protection To Prepare: Read in textbook: Go through slides: 43 NEC Requirements: Slides 43 - 56 PV Electrical Design - Voltage Calculations: Slides 57- 76 Wrap up and Assignments for next class Total time Sign in, Questions, and Day overview PV Electric System Design Continued: 1. Current Calculations: Slides 77 – 92 2. Overcurrent Calculations: Slides 93 – 95 3. Wire Sizing: Slides 96 - 112 Time Break PV Electric System Design continued: Slides 113- 146 Ground fault Disconnects Conduit requirements Grounding Interconnection Labeling Wrap up and Assignments for next class 10 minute 80 minutes Page 10 of 12 10 minutes 60 minutes 20 minutes 10 minutes 20 min 50 minutes 10 minutes 180 minutes 10 minutes 70 minutes 10 minutes Week 12 Class 2 Week 13 Class 1 Week 13 Class 2 Week 14 Class 1 Total Time Sign in, Questions, and Day overview Lab Activity 2: Photovoltaic Direct DC System Go to back of Module 2 Facilitator Guide pg Break Unit 7: Safely Installing and Commissioning Grid-Direct Systems To be prepared: Go through slides: Read in textbook pages: PV Installation Safety: Slides 148 - 188 Fall Protection Stairways and Ladders 180 minutes 10 minutes 90 minutes Wrap up, questions, and assignments for next class Total time Sign in, questions, and day overview PV Installation Safety continued: Slides 189 – 230 Scaffolds Scaffolds and fall hazards Excavations Tools Break PV Installation Safety continued: Slides 231 – 262 Electrical Safety Personal Protection Equipment Commissioning: Slides 263 - 269 10 minutes 180 minutes 10 minutes 80 minutes Wrap up and assignment for next class Total time Sign in, questions, and class overview Maintenance: Slides 270 - 289 Troubleshooting: Slides 290 – 300 Break Unit 8: Battery Based Systems To be prepared: In Textbook: Read Go through slides: Quick review: Energy Storage and Batteries: Slides 301- 356 Charge Controllers: Slides 356 – 380 Inverters: Slides 381 – 396 Some slides will be repeats – move through quickly or hide for presentation Battery Safety: 397 – 423 Wrap up and assignment for next class Total Time Sign in, questions, and class overview 10 minutes 180 minutes 10 minutes 40 minutes 20 minutes 10 minutes Page 11 of 12 10 minutes 60 minutes 10 minutes 60 minutes 10 minutes 40 minutes 50 minutes 10 minutes 180 minutes 10 minutes Week 14 Class 2 Week 15 Class 1 Week 15 Class 2 Week 16 Class 1 Week 16 Class 2 Stand Alone System Sizing: Slides 424 - 452 Break Lab Activity 7: Load Analysis - Found in Facilitators Guide page Wrap up and assignments for next class Total Time Sign in, questions, and class overview Lab Activity 8: Module Installation Facilitators Guide page: Break System Installation module Lab continued Lab review and class wrap up Total Class Time Sign in and class overview 60 minutes 10 minutes 90 minutes Lab Activity 9: Inverter Installation and Wiring Break Lab Activity 9: Inverter Installation and Wiring Lab Review and Discussion Class wrap up Total Time Module 3: NABCEP Entry Level Test Prep Sign In, questions, and class overview Exam Overview and Learning Objectives: Slides 1 - 21 Break Sample Questions – go through together in class: Slides 22 - 71 Wrap up and Assignment for next week Total Time Sign in, questions, and class overview Class Exam – 60 questions (2 minutes each – 2 hours) Break Score exam Review of exam Class wrap up 90 minutes 10 minutes 30 minutes 20 minutes 10 minutes 180 minutes Page 12 of 12 10 minutes 180 minutes 10 minutes 90 minutes 10 minutes 50 minutes 20 minutes 180 10 minutes 10 minutes 30 minutes 10 minutes 120 minutes 10 minutes 180 minutes 10 minutes 120 minutes 10 minutes 50 minutes