17203 version 5 Page 1 of 4 Sand wood products for wood product manufacturing Level 3 Credits 3 Purpose People credited with this unit standard are able to: explain fundamentals of a sanding machine in wood product manufacturing; prepare for wood product component sanding; operate and maintain a sanding machine to sand wood products for wood product manufacturing; and monitor and control the performance of a sanding machine. Subfield Solid Wood Manufacturing Domain Wood Product Manufacturing Skills Status Registered Status date 18 December 2006 Date version published 18 December 2006 Planned review date 31 December 2011 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0173 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Definition Worksite documentation refers to instructions to staff on policy and procedures (including the application of legislation to worksite situations), which are formally documented, and are available for reference at the worksite. Examples are standard operating procedures, specifications, manuals, and manufacturer's information. 2 Range pre-paint, finish. New Zealand Qualifications Authority 2016 17203 version 5 Page 2 of 4 3 The following apply to the performance of all elements of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed the code) for personal, product and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing and method. 4 All activities must be completed within a timeframe agreed between candidate and assessor. Elements and performance criteria Element 1 Explain fundamentals of a sanding machine in wood product manufacturing. Performance criteria 1.1 The purpose of a sanding machine in wood product manufacturing is described in accordance with worksite documentation. 1.2 Operating principles of a sanding machine are described in accordance with worksite documentation. 1.3 Operating parameters and capability of a sanding machine are explained in accordance with worksite documentation. Range 1.4 Operating components and process controls of a sanding machine are identified and their purpose is explained in accordance with worksite documentation. Range 1.5 maximum and minimum sizes, feed speeds, grit size, belt type. height control, pressure, feed rollers, feed speed control, tables. Hazards associated with using a sanding machine are identified and actions to be taken to isolate, minimise or eliminate the hazards are described in accordance with worksite documentation. Range hazards may include but are not limited to – moving equipment, noise; actions may include but are not limited to – safety isolation procedures, lock-outs, emergency stops, guards,dust extraction. New Zealand Qualifications Authority 2016 17203 version 5 Page 3 of 4 1.6 Consequences of non-conformance with worksite standards are described in terms of equipment damage, production loss, and personal safety. Element 2 Prepare for wood product component sanding. Performance criteria 2.1 Job specifications are obtained and interpreted in accordance with order requirements and worksite documentation. 2.2 Materials that do not conform to the job specifications are identified and disposed of in accordance with worksite documentation. Element 3 Operate and maintain a sanding machine to sand wood products in wood product manufacturing. Performance criteria 3.1 Safe work practices associated with operating and maintaining a sanding machine are identified and used in accordance with worksite documentation. Range practices may include but are not limited to – isolation procedures, lock-outs, emergency stops, machine guarding, the wearing of appropriate safety equipment. 3.2 Sanding machine is started up, operated, and shut down in accordance with worksite documentation. 3.3 Requirements for correcting operating faults and malfunctions are described in accordance with worksite documentation. Range 3.4 operating faults and malfunctions – electrical, mechanical, hydraulic, pneumatic, instrumentation. Preventative maintenance and cleaning schedule for sanding machine is carried out in accordance with worksite documentation. Element 4 Monitor and control the performance of a sanding machine. Performance criteria 4.1 Monitoring of product quality and feedback information enable process requirements, plant performance, and product quality to be maintained in accordance with worksite documentation. New Zealand Qualifications Authority 2016 17203 version 5 Page 4 of 4 4.2 Control information is entered into any fitted control device in accordance with worksite documentation. 4.3 Setting adjustments made to machine tools and implements enable production requirements to be achieved in accordance with worksite documentation. Range adjustments – pressure, feed speed, grit size; production requirements – product quality, volume, production rate, continuity of process. 4.4 Product quality, volume and production rate are maintained in accordance with worksite documentation. 4.5 Reject material is identified and dealt with in accordance with worksite documentation. 4.6 Completed components are stacked and/or packaged in accordance with worksite documentation and/or customer requirements. Please note Providers must be accredited by the Qualifications Authority, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Competenz at info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016