NZQA registered unit standard Title Weld wide bandsaws Level 4 652 version 5 Page 1 of 4 Credits 15 Purpose People credited with this unit standard are able to: manage hazards associated with welding wide bandsaws; clean and prepare wide bandsaws for welding; weld wide bandsaws; heat treat welded area; and dress welds. Classification Solid Wood Manufacturing > Saw Doctoring Available grade Achieved Explanatory notes 1 Range welding equipment – MIG welder, TIG torch; welds – evidence is required of one butt weld, and one of: vee; crack; or tooth. 2 The following apply to the performance of all outcomes of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed code) for personal, product, and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing, and method. 3 Definition Worksite policies and procedures refer to documented policies and to documented or other directions provided to staff. These include, but are not limited to, ways of managing health and safety, environmental considerations, quality, and production, and must conform to legislation. Examples include standard operating procedures, company health and safety plans, on-site briefings, and supervisor’s instructions. Outcomes and evidence requirements Outcome 1 Manage hazards associated with welding wide bandsaws. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 652 version 5 Page 2 of 4 Evidence requirements 1.1 Hazards associated with welding wide bandsaws are identified and actions to be taken to isolate, minimise or eliminate the hazard are described in accordance with worksite policies and procedures. Range 1.2 hazards may include but are not limited to – eye damage, sparks, hot objects, sharp objects. Safe work practices associated with welding wide bandsaws are identified and used in accordance with worksite policies and procedures and legislative requirements. Range practices may include but are not limited to – isolation procedures, lock-outs, emergency stops, machine guarding, wearing appropriate safety equipment. Outcome 2 Clean and prepare wide bandsaws for welding. Evidence requirements 2.1 Saw and work areas are cleaned of all foreign matter that could affect the welding process. 2.2 For butt welding, saw ends are checked for flatness and squareness. 2.3 Welding equipment is selected, assembled, and prepared, in accordance with worksite policies and procedures. Range preparation includes but is not limited to – manual anvil pre-heated or auto table set to required temperature. 2.4 Saw is positioned and clamped to prevent movement during further processing. 2.5 Weld line is pre-heated to dull blue colour. 2.6 Weld is tagged at both ends. Outcome 3 Weld wide bandsaws. Evidence requirements 3.1 Weld penetrates the full depth of the saw for the full length of the weld. 3.2 Weld is free of defects. Range Competenz SSB Code 101571 uneven bead, blow-out, porosity (holes), cracking. New Zealand Qualifications Authority 2016 NZQA registered unit standard 652 version 5 Page 3 of 4 Outcome 4 Heat treat welded area. Evidence requirements 4.1 Welded area is annealed, air cooled and tempered to manufacturer’s specifications for time and temperature. 4.2 Weld structure and hardness resemble those of parent material. Outcome 5 Dress welds. Evidence requirements 5.1 Weld is dressed to the same thickness as the parent metal. Range 5.2 disc or belt sander or file. Weld surface is smooth polished. Range belt sander or emery cloth. Planned review date 31 December 2018 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 27 January 1994 31 December 2015 Review 2 24 October 1996 31 December 2015 Review 3 10 February 1999 31 December 2015 Review 4 18 December 2006 31 December 2015 Review 5 20 March 2014 N/A Consent and Moderation Requirements (CMR) reference 0173 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 652 version 5 Page 4 of 4 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016