NZQA registered unit standard 17462 version 4 Page 1 of 3 Title Operate and control the expanded polystyrene moulding machine Level 2 Credits 8 Purpose People credited with this unit standard are able to: demonstrate knowledge of the construction of an expanded polystyrene moulding machine; start up, apply and monitor machine settings, and shut down an expanded polystyrene moulding machine and ancillary equipment; and identify and correct routine product moulding faults in an expanded polystyrene moulding operation. Classification Plastics Processing Technology > Expanded Polystyrene Moulding Available grade Achieved Entry information Recommended skills and knowledge Unit 17461, Perform basic process operations for expanded polystyrene moulding. Explanatory notes 1 All work practices must meet enterprise health and safety requirements. 2 Definitions Enterprise means an organisation where training and/or assessment is taking place, and/or where the trainee is employed. Enterprise procedure is defined as actions which comply with the policies, systems, and directives in a particular enterprise. Enterprise procedure must comply with the requirements of the Health and Safety in Employment Act 1992, and subsequent amendments. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 17462 version 4 Page 2 of 3 Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of the construction of an expanded polystyrene moulding machine. Evidence requirements 1.1 Expanded polystyrene moulding machine components and mould are identified using enterprise equipment, and their fundamental purpose is described. Range 1.2 components – controls, safety features, clamping unit, steam chest, filling unit, power unit, frame. Machine services are identified using enterprise equipment, and their fundamental purpose and controls are described. Range machine services – electricity, water, compressed air, vacuum, steam. Outcome 2 Start up, apply and monitor machine settings, and shut down an expanded polystyrene moulding machine and ancillary equipment. Evidence requirements 2.1 Pre-expanded material for moulding is verified against product specification, and is loaded in accordance with enterprise procedures. 2.2 Machine set-up information is interpreted, and the expanded polystyrene moulding machine operating conditions are set in accordance with enterprise procedure. 2.3 Expanded polystyrene moulding machine and ancillary equipment start-up procedures are performed in accordance with enterprise procedure. 2.4 Expanded polystyrene moulding machine settings are monitored and adjusted to maintain product specification, and are reported in accordance with enterprise procedures. 2.5 Expanded polystyrene moulding machine and ancillary equipment shut-down procedures are performed in accordance with enterprise procedure. Outcome 3 Identify and report routine product moulding faults. Range routine product moulding faults – ejection faults, bead underfusion, warpage, post-expansion, excess shrinkage, surface finish, cracking, underfill, wet product, product weight; Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 17462 version 4 Page 3 of 3 evidence is required for two routine product moulding faults. Evidence requirements 3.1 Routine product moulding faults are identified in accordance with enterprise procedure. 3.2 Routine product moulding faults are reported in accordance with enterprise procedure. Planned review date 31 December 2015 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 29 May 2000 31 December 2015 Revision 2 17 March 2004 31 December 2015 Rollover and Revision 3 25 September 2006 31 December 2015 Review 4 21 January 2011 N/A Accreditation and Moderation Action Plan (AMAP) reference 0134 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016