7696 version 4 Page 1 of 4 Prepare and mix syrups for food or related product production Level 3 Credits 6 Purpose This unit standard is for people who are currently working, or who intend to work, in jobs which involve the mixing of syrups for food and related product production. People credited with this unit standard are able to: use safe working practices; prepare ingredients and equipment for syrup production; mix syrups; and shut down and clean mixing equipment. Subfield Food and Related Products Processing Domain Food and Related Product Production Status Registered Status date 19 March 2010 Date version published 19 March 2010 Planned review date 31 December 2015 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0111 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Legislation relevant to this unit standard includes but is not limited to the: Health and Safety in Employment Act 1992; Health and Safety in Employment Regulations 1995; Food Act 1981; Food Hygiene Regulations 1974; Food (Safety) Regulations 2002; Resource Management Act 1991; and their associated regulations and subsequent amendments. 2 Definitions Organisational procedures refer to documents that include worksite rules, codes, and practices; equipment operating instructions; production specifications; documented quality management systems; and health and safety requirements. New Zealand Qualifications Authority 2016 7696 version 4 Page 2 of 4 PPE refers to personal protective equipment and may include but is not limited to protective clothing, gloves, safety glasses/headwear/footwear, hearing protection, safety devices. Products refer to items such as: confectionery, fruit syrups, sauces, related household products, or personal care products. 3 Range Competence is to be demonstrated on three occasions of preparing and mixing syrups for food or related product production. Elements and performance criteria Element 1 Use safe working practices. Performance criteria 1.1 PPE is used in accordance with organisational procedures. 1.2 Work environment is clean and free from hazards in accordance with organisational procedures. Range 1.3 hazards to – personnel, product, plant. Documentation is referred to and/or completed in accordance with organisational procedures. Element 2 Prepare ingredients and equipment for syrup production. Range equipment may include but is not limited to – mixers, kettles, steam jacket, bowls, stirrers, ladles, measures, boilers, valves, pumps; ingredients may include but are not limited to – sugars, water, juice, colouring, flavours, acids, glucose. Performance criteria 2.1 Ingredients and equipment for syrup production are prepared in accordance with organisational procedures. 2.2 Prior to use, availability of production schedule detailing product and production specifications is checked in accordance with organisational procedures. 2.3 Availability of ingredients for syrup production is checked in accordance with production specifications. 2.4 Quantities of ingredients for syrup production are checked to ensure they conform to production specifications in accordance with organisational procedures. New Zealand Qualifications Authority 2016 7696 version 4 Page 3 of 4 2.5 Equipment for syrup production is checked for fitness of purpose, cleanliness, and any possible contamination in accordance with organisational procedures. Range 2.6 contamination – residual syrup, cleaning products. Any constraints to syrup production are identified, and personnel authorised to act are informed in accordance with organisational procedures, to minimise production downtime. Range constraints may include but are not limited to – availability of ingredients, personnel, equipment. Element 3 Mix syrup for production. Performance criteria 3.1 Syrup is mixed in accordance with organisational procedures. 3.2 During use, mixed syrup is checked and tested to ensure it conforms to product specifications in accordance with organisational procedures. Range specifications may include but are not limited to – total solids, viscosity, colour, flavour, microbiological, pH; testing equipment may include but is not limited to – refractometers, thermometers, viscosity meter, pH meter. 3.3 Syrup is available in sufficient quantity for downstream production in accordance with organisational procedures. 3.4 Temperature of mixed syrup for downstream production is checked in accordance with organisational procedures. 3.5 Ingredients wastage due to mixing of syrup is minimised, and opportunities to rework non-conforming syrup are maximised in accordance with organisational procedures. 3.6 Production delays caused by mixing of syrup are minimised in accordance with organisational procedures. Element 4 Shut down and clean mixing equipment. Performance criteria 4.1 Mixing equipment is prepared for shut-down and cleaned in accordance with organisational procedures. New Zealand Qualifications Authority 2016 7696 version 4 Page 4 of 4 4.2 Mixing equipment is shut down and free from product in accordance with organisational procedures. 4.3 Services to mixing equipment are isolated in accordance with organisational procedures. Range 4.4 services may include but are not limited to – air, electricity, steam, water, gas. Mixing equipment is left available and in an operational condition for the next user in accordance with organisational procedures. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016