14580 28-Jun-16 1 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls level: 3 credit: 10 planned review date: April 2001 sub-field: Mechanical Engineering purpose: People credited with this unit standard are able to: plan and prepare for work on lift controls; verify and identify the fault; diagnose and repair faults in lift control systems; and carry out completion work on lift controls. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA. moderation option: A national moderation system of local networks has been established by the NZ Engineering, Food and Manufacturing Industry Training Organisation. special notes: 1 Definitions Worksite procedure refers to the documented procedures for the machine and/or worksite. Statutory requirements may include but is not limited to the relevant sections of the New Zealand Building Code and the relevant standards such as the New Zealand Standards (NZS) 3000:1997, Electrical Installations Buildings, Structures and Premises, and NZS 4332:1997, Non-Domestic Passenger and Goods Lifts. New Zealand Qualifications Authority 2016 14580 28-Jun-16 2 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls 2 All work practices must meet recognised codes of practice and documented worksite safety procedures (where these exceed code) for personal, product and worksite safety, and must meet the obligations required under current legislation. Legislation includes but is not limited to the Health and Safety in Employment Act (1992), and its subsequent amendments. 3 Range: field wiring systems may include but are not limited to - safety circuits, key switch circuits, fans, lights, door lock circuitry, buttons, lanterns, trailing flex; discrete devices may include but are not limited to - rotational and static devices, slow down devices, directional circuits, levelling circuits, stopping circuits, slow down circuits, door control circuits, brake circuits, thermal protection, overloads, timers, phase reversal, emergency lighting units, load weighing, passenger protection devices; solid state circuits may include but are not limited to - emergency light units, DC power supplies, variable voltage supplies, variable speed hoist motor control, variable speed door motor control; New Zealand Qualifications Authority 2016 14580 28-Jun-16 3 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls micro processor and digital control systems may include but are not limited to - multi-layered printed circuit boards, computer mother boards, central processing units, digital to analogue (D/A) converters, analogue to digital (A/D) converters; complex group systems may include but are not limited to - relay logic circuits, multi-function circuitry, group controllers, despatching controllers. 4 To gain credit in this unit standard evidence must be provided of competence in the diagnosis and repair of faults in the following lift control systems: field wiring systems, relay logic circuits, multi-function circuits, discrete devices, solid state circuits, micro-processor and digital control systems, complex group systems. New Zealand Qualifications Authority 2016 14580 28-Jun-16 4 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls Elements and Performance Criteria element 1 Plan and prepare for work on lift controls. performance criteria 1.1 An inspection of the worksite and the equipment to be diagnosed and repaired is arranged according to worksite procedure. 1.2 Sequence of work is prioritised and coordination issues resolved with others involved or affected by the work according to worksite procedure. 1.3 Resources required for the job including equipment, materials, plans, drawings, tools, and personnel are identified, prepared, and transported to the worksite according to worksite procedure. 1.4 Lift equipment is isolated from public hazard with minimal impact on fault conditions in accordance with manufacturers’ specifications and worksite procedure. element 2 Verify and identify the fault. performance criteria 2.1 The reported fault is confirmed with the customer and their requirements are ascertained according to worksite procedure. New Zealand Qualifications Authority 2016 14580 28-Jun-16 5 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls 2.2 The performance requirements and function of the system are ascertained by reference to relevant documentation. 2.3 Technical information, fault finding and diagnostic techniques are used to verify reported faults, and the nature and cause of the faults are determined, from available evidence according to worksite procedure. 2.4 Faults identified are recorded in accordance with manufacturers’ and worksite procedure. element 3 Diagnose and repair faults in lift control systems. performance criteria 3.1 Wires, cables, and terminations are visually inspected for damage or loose connections according to worksite procedure. 3.2 Components and support equipment are disconnected to enable accurate test measurements of the faulty system according to worksite procedure. 3.3 Fault finding and diagnostic techniques are selected, interpreted and applied according to manufacturer’s specifications and worksite procedure. New Zealand Qualifications Authority 2016 14580 28-Jun-16 6 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls 3.4 Information is used to identify the cause of the fault according to manufacturers’ specifications and worksite procedure. Range: information may include but is not limited to - fault indicators, error codes, maintenance records, technical handbooks, systems responses, company diagnostic tools. 3.5 Faults found are recorded in accordance with worksite procedure. 3.6 Conclusions about the cause of the fault are determined from the available evidence and remedial action identified in accordance with manufacturers’ requirements and worksite procedure. 3.7 The faulty system is isolated and faulty, worn, damaged, or insecure components are replaced, repaired or secured in accordance with manufacturers’ specifications and worksite procedure. 3.8 Replacement components are selected and handled ensuring that they are protected from static electricity according to worksite procedure. element 4 Carry out completion work on lift controls. performance criteria 4.1 Remedial action is identified and recorded in accordance with manufacturers’ requirements and worksite procedure. New Zealand Qualifications Authority 2016 14580 28-Jun-16 7 of 7 LIFTS AND ESCALATORS Diagnose and repair faults and service lift controls 4.2 Equipment is tested and monitored for compliance with manufacturers’ specifications and re-connected and entered into service in accordance with worksite procedure. 4.3 The relevant parties are notified of work completion according to worksite procedure. 4.4 Work site is cleared and equipment, plans, drawings, and tools returned according to worksite procedure. 4.5 Records are completed according to worksite procedure. Comments to: NZ Engineering, Food and Manufacturing Industry Training Organisation Unit Standard Revision PO Box 160 WELLINGTON by April 2001. Please Note: Providers must be accredited by the Qualifications Authority before they can offer programmes of education and training assessed against unit standards. Accredited providers assessing against unit standards must engage with the moderation system that applies to those unit standards. [Please refer to relevant Plan ref: 0013] New Zealand Qualifications Authority 2016