8119 version 4 28-Jun-16 1 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a PVC moulding machine and prepare for moulding on footwear soles level: 3 credit: 6 planned review date: November 2005 sub-field: Footwear and Leather Trades purpose: People credited with this unit standard are able to: identify operation hazards; describe a PVC (Polyvinylchloride) moulding machine for production of footwear; change and maintain moulds on a PVC moulding machine; and perform start up and close down procedures on a PVC moulding machine and ensure a safe workplace. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA and industry. moderation option: A centrally established and directed national moderation system has been set up by Competenz. special notes: 1 Company safety requirements must conform to the Health and Safety in Employment Act 1992 and the Health and Safety in Employment Regulations 1995. 2 Company waste disposal practice must conform to the Hazardous Substances and New Organisms Act 1996, the Resource Management Act 1991 and be in accordance with Local Authority requirements. 3 It is recommended that this unit standard be achieved in conjunction with the outcomes for Unit 8117, Direct mould soles to footwear uppers. 8119 version 4 28-Jun-16 2 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a PVC moulding machine and prepare for moulding on footwear soles Elements and Performance Criteria element 1 Identify operation hazards. performance criteria 1.1 Hazards resulting from heating PVC are identified, and precautions taken in accordance with company safety requirements. 1.2 Machine hazards are identified, and precautions taken in accordance with company safety requirements. element 2 Describe a PVC moulding machine for production of footwear. performance criteria 2.1 The parts of a PVC moulding machine are identified and described in terms of function and operation using company equipment. Range: 2.2 The controls of the PVC moulding machine are identified and explained in terms of their purpose. Range: 2.3 foot forms, side plates, side moulds, sole mould, hopper, feedlines, screw, injection points, safety features. thermostats, timing mechanism, shot counter, operating buttons. Machine services and controls are identified and described in terms of their purpose. Range: power, water, compressed air. 8119 version 4 28-Jun-16 3 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a PVC moulding machine and prepare for moulding on footwear soles element 3 Change and maintain moulds on a PVC moulding machine. performance criteria 3.1 Moulds are removed from machine and replaced to company requirements and manufacturer's instructions. 3.2 Moulds are inspected and material residues removed according to company practice. 3.3 Damaged moulds are rectified or shown up according to company practice. element 4 Perform start up and close down procedures on a PVC moulding machine and ensure a safe workplace. performance criteria 4.1 PVC material is selected according to work specification. 4.2 PVC material is loaded into hopper in accordance with company practice and manufacturer's specification. 4.3 Injection moulding machine is started up in accordance with company practice and manufacturer's specification. 4.4 Injection moulding machine is closed down in accordance with company practice and manufacturer's specification. 4.5 Area in vicinity of machine is cleared and cleaned to ensure safe working conditions. 4.6 Work practices meet company safety requirements. 4.7 Waste material is disposed of in accordance with company waste disposal practice. 8119 version 4 28-Jun-16 4 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a PVC moulding machine and prepare for moulding on footwear soles Comments on this unit standard Please contact Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Please Note Providers must be accredited by the Qualifications Authority or a delegated interinstitutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is covered by AMAP 0030 which can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.