23521 version 1 Page 1 of 5 Repair motor vehicle seats in the vehicle trimming industry Level 3 Credits 6 Purpose This unit standard is for people who work in the vehicle trimming industry. People credited with this unit standard are able to: repair seat components; repair damaged seat covers; and repair a broken and/or twisted seat frame and bent runners. Subfield Industrial Textile Fabrication Domain Vehicle Trimming and Upholstery Status Registered Status date 26 March 2007 Date version published 26 March 2007 Planned review date 31 December 2011 Entry information Recommended: Unit 23520, Demonstrate knowledge of motor vehicle seats in the vehicle trimming industry, or demonstrate equivalent knowledge and skills. Replacement information This unit standard and unit standard 23520 replaced unit standard 8300. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Enactments relevant to this unit standard include but are not limited to the Health and Safety in Employment Act 1992; Land Transport Rules – Head Restraints 2001, Rule 32010/1; Seats and Seat Anchorages 2002, Rule 32004; Heavy Vehicles 2004, Rule 31002; Vehicle Repair 1998, Rule 34001. 2 Land Transport Rules are produced for the Minister of Transport by Land Transport New Zealand. These rules are available online at http://www.landtransport.govt.nz/rules/index.html. New Zealand Qualifications Authority 2016 23521 version 1 Page 2 of 5 3 Definition Company requirements refer to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – company specifications and procedures, work instructions, manufacturer specifications, product quality specifications, and legislative requirements. Elements and performance criteria Element 1 Repair seat components. Range may include but is not limited to – springs repaired and/or replaced; webbings replaced; support systems replaced; paddings repaired and refitted, or replaced. Performance criteria 1.1 Tools and equipment are identified and used in accordance with manufacturer specifications. Range may include but is not limited to – pliers, spanners, sockets, screwdrivers, shears, knife, side cutters, rule, sewing machine. 1.2 Seat is removed from the vehicle in accordance with vehicle manufacturer specifications and legislative requirements. 1.3 Seat cover and arm rest are removed in accordance with seat and vehicle manufacturer specifications, and are not damaged due to the removal process. 1.4 Fault is identified, and the seat is repaired in accordance with seat and vehicle manufacturer specifications and company requirements. 1.5 Seat cover is refitted in accordance with the seat and vehicle manufacturer specifications, and is not damaged due to the refitting process. Range 1.6 Seat operates in accordance with the vehicle manufacturer specifications. Range 1.7 may include but is not limited to – pleats, flutes, stitching, piping aligned, marks aligned, no wrinkles. secure to vehicle, slides freely, tilts, lumbar support, height adjustment. Tools and equipment are cleaned and put away in their place in accordance with company requirements. New Zealand Qualifications Authority 2016 23521 version 1 Page 3 of 5 1.8 Safe working practices are carried out throughout the task in accordance with legislative requirements. Range personal safety; safety of other people; environmental safety; vehicle safety; tool, equipment, and machine safety. Element 2 Repair damaged seat covers. Performance criteria 2.1 Damage is assessed, and method of repair is decided in accordance with the material and seat manufacturer specifications, customer requirements, and company requirements. Range 2.2 may include but is not limited to – reason for damage; replace panel, patch panel, matching material, repair foam types; pattern, stitching, pleating, piping, quilting, fluting, padding. Tools and equipment are identified and used in accordance with the manufacturer specifications. Range may include but is not limited to – shears, square, measuring tape, sewing machine, needle, thread, chalk, chinograph. 2.3 Seat cover is removed from frame to enable it to be repaired in accordance with the seat and vehicle manufacturer specifications and company requirements. 2.4 Seat cover design and pattern are identified, and materials are procured in accordance with vehicle manufacturer specifications, customer requirements, and company requirements. Range may include but is not limited to – vinyl, cloth, leather. 2.5 Defects in fabric are identified and omitted in accordance with company requirements. 2.6 A template that enables the cover to be repaired is created in accordance with job specifications. 2.7 Material is laid out, measured, marked out, and cut, and all measurements are within tolerance in accordance with job specifications and company requirements. Range matching pattern, pile consistency. New Zealand Qualifications Authority 2016 23521 version 1 Page 4 of 5 2.8 Material is assembled and stitched in accordance with job specifications. There are no breaks in the stitching and no difference in pattern between the repair and cover. Range may include but is not limited to – sewing machine, hand sewing; piping, fluting, seaming, quilting; stitching even, joints flat and even; allowance of ± 2mm. 2.9 Unused materials are stored in accordance with material manufacturer specifications and company requirements. 2.10 Cover is fitted on frame, and fits in accordance with the seat and vehicle manufacturer specifications. Range pleats, stitching, piping aligned, marks aligned, no wrinkles, matching pattern. 2.11 Tools and equipment are cleaned and put away in their place in accordance with company requirements. 2.12 Safe working practices are carried out throughout the task in accordance with legislative requirements. Range personal safety; safety of other people; environmental safety; vehicle safety; tool, equipment, and machine safety. Element 3 Repair a broken and/or twisted seat frame and bent runners. Performance criteria 3.1 Tools and equipment that enable the job to be carried out are identified and used in accordance with the manufacturer specifications. Range may include but is not limited to – sockets, spanners, screwdrivers, hammer, welding plant. 3.2 Seat is removed from the vehicle in accordance with the vehicle manufacturer specifications, and there is no damage to adjacent parts, wiring, or fittings. 3.3 Seat cover and padding are removed and stored, and are not damaged. 3.4 Damage on frame is identified, and the viability of repairing or replacing the frame is decided in accordance with the seat and vehicle manufacturer specifications and legislative requirements. Range broken frame, twisted frame. New Zealand Qualifications Authority 2016 23521 version 1 Page 5 of 5 3.5 Frame is repaired, and corrosion protection is applied in accordance with the seat and vehicle manufacturer specifications and legislative requirements. Range may include but is not limited to frame of the same type. 3.6 Seat cover and padding are refitted in accordance with the vehicle manufacturer specifications, and are not damaged. 3.7 Runners are repaired and operate in accordance with the vehicle manufacturer specifications. 3.8 Seat operates in accordance with the seat and vehicle manufacturer specifications. 3.9 Tools and equipment are cleaned and put away in their place in accordance with company requirements. 3.10 Safe working practices are carried out throughout the task in accordance with legislative requirements. Range personal safety; safety of other people; environmental safety; vehicle safety; tool, equipment, and machine safety. Please note Providers must be accredited by the Qualifications Authority, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation jlane@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016