14343 version 3 Page 1 of 7 Carry out routine inspection and servicing on high voltage gas insulated switchgear Level 4 Credits 5 Purpose People credited with this unit standard are able to: prepare for inspection, testing and servicing on high voltage gas insulated switchgear (GIS); make the circuit breakers safe for work; carry out routine inspections and diagnostic tests; carry out servicing; perform function tests and pre-service checks; and complete documentation. Subfield Electricity Supply Domain Electricity Supply - Power System Maintenance Status Registered Status date 27 April 1998 Date version published 21 November 2008 Planned review date 31 December 2009 Entry information Prerequisites: Unit 14287, Use and maintain test instruments used within the high voltage electrical industry; Unit 14700, Apply and remove safety measures in an electricity supply environment; Unit 14701, Manage electricity supply work control systems; Unit 12296, Apply earths to and remove earths from electrical conductors, plant and equipment; or demonstrate equivalent knowledge and skills. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Electricity Supply Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0120 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 This unit standard can be assessed against in a workplace environment, or in a training or educational environment if simulated equipment response and examples are able to be provided, or in a combination of both environments. New Zealand Qualifications Authority 2016 14343 version 3 Page 2 of 7 2 Performance and work practices in relation to the elements and performance criteria must comply with all current legislation, especially the Electricity Act 1992, and any regulations and codes of practice recognised under that statute; the Health and Safety in Employment Act 1992; and the Resource Management Act 1991. Electricity supply industry codes of practice and documented industry procedures include the Safety Manual – Electricity Industry (SM-EI) (2004) Wellington: Electricity Engineers’ Association. A full list of current legislation and industry codes is available from the Electricity Supply Industry Training Organisation, PO Box 1245, Hamilton 3240. 3 The phrase in accordance with industry requirements is implicit in all elements and performance criteria in this unit standard. 4 Industry requirements include all asset owner requirements; manufacturers’ specifications; and enterprise requirements which cover the documented workplace policies, procedures, specifications, business, and quality management requirements relevant to the workplace, or training or educational environment in which assessment is carried out. 5 Core electrical theory is essential knowledge underpinning the performances required by this unit standard. 6 The range of this unit standard is limited to carrying out diagnostic testing and applying preventative maintenance and replacement repairs, where necessary, on high voltage GIS circuit breakers, and is normally done at electricity supply substations and power stations. 7 The following terms and abbreviations relate to this unit standard: GIS refers to Gas insulated switchgear CB refers to Circuit breaker SF6 refers to Sulphur Hexafloride Gas HV refers to High voltage PPMV refers to Parts per million/volume PPMW refers to Parts per million/weight IEC refers to International Electrotechnical Commission Elements and performance criteria Element 1 Prepare for inspection, testing and servicing on high voltage gas insulated switchgear (GIS). Performance criteria 1.1 The scope of work and equipment to be serviced is identified from client requirements. Range may include but is not limited to – associated check and/or inspection lists, procedures and client required diagnostic tests and servicing for – GIS circuit breakers with hydraulic, pneumatic or motor-spring mechanisms. New Zealand Qualifications Authority 2016 14343 version 3 Page 3 of 7 1.2 Personnel and equipment are resourced for the required work. Range 1.3 The inspection, diagnostic testing and servicing requirements are interpreted and analysed for determining the performance and quality standards required. Range 1.4 may include but is not limited to – people, tools, spares, materials, ‘inspection sheets’, procedure sheets. may include but is not limited to – manufacturer’s guidelines, client maintenance standards, enterprise guidelines. The construction of GIS equipment is described and explained, consistent with maker’s manuals. Range may include but is not limited to – solid material and gas insulation, operating methods, nature of SF6 tests required, typical values, differential pressures, barrier strengths, effect of vacuum on electrical strengths, ‘Pachons Law’. Element 2 Make the circuit breakers safe for work. Performance criteria 2.1 The required access permit, or recognised equivalent, is received, checked, and signed. Range 2.2 Additional isolation from other energy sources on the circuit breaker is applied. Range 2.3 includes a careful check of the isolations to ensure the access permit or recognised equivalent provides a safe work environment. may include but is not limited to – removal and draining of high pressure air, releasing or spragging spring closing energy systems, isolating actuating trip coils and motor drive systems. The work party is fully briefed on the equipment to be worked on, work to be done, safe working zone and safety features in place, and has signed the access permit or its approved equivalent. All communication with the work party is clear and unambiguous. Range may include but is not limited to the ability to resolve any concerns the work party may have over the isolations and the delineation of the safe work area. New Zealand Qualifications Authority 2016 14343 version 3 Page 4 of 7 2.4 Safety measures are available and prepared to protect the environment and personnel. Range may include but is not limited to – protective clothing, storage for gas, breathing filters, safe work area has been identified and marked. Element 3 Carry out routine inspections and diagnostic tests. Performance criteria 3.1 The CB defect history and operational records are scrutinised, and incidents indicating service needs noted for attention during the routine servicing. Range 3.2 The inspections carried out identify any damage or defects. Range 3.3 may include but is not limited to – gas decomposition, relationship between dew point ppmv and ppmw, temperature, typical values, IEC 1634:1995. The diagnostic tests are carried out and the results analysed for interpreting the servicing required. Range 3.5 may include but is not limited to – SF6 gas leaks, signs of overheating, corrosion, porcelain damage. The SF6 gas tests required are identified and test requirements, including accepted values, are explained. Range 3.4 may include but is not limited to – thermovision test results, malfunctions, reported problems, SF6 gas leaks. may include but is not limited to – insulation tests, time travel, contact resistance, timing tests, minimum operating voltage, alarm, hydraulic and pneumatic pressure settings, moisture in gas, gas leak detection, external connections, gas quality tests, HV tests, low pressure lock out settings, hydraulic accumulator recharge pressure. The results of the diagnostic tests are recorded to meet the client requirements. Range may include but is not limited to – completing enterprise check lists, electronic data records, client reports. New Zealand Qualifications Authority 2016 14343 version 3 Page 5 of 7 Element 4 Carry out servicing. Performance criteria 4.1 Gas recovery and treatment is completed consistent with enterprise or client requirements. Range 4.2 The major or minor invasive servicing is carried out. Range 4.3 may include but is not limited to storage treatment and re-testing before re-filling the circuit breakers. may include but is not limited to – replacement of worn parts, cleaning, ceramic insulators cleaned, mechanism lubrication, operation adjustments, corrosion corrective work, SF6 filtering and top-up, bus section barriers cleaned, gas filter desiccant replaced, cleaning of bus and switching chambers, visual inspection of components, unacceptable wear or damage, cleaning solvents. The re-assembly of the circuit breaker is carried out in the approved manner provided by the maker. Range may include but is not limited to – all components being assembled in the correct order, with proper fit and secured in the specified way through inspection to ensure all tools and cleaning materials are removed from the chamber, gas replaced into circuit breaker to correct pressure and within permitted moisture parameters. Element 5 Perform function tests and pre-service checks. Performance criteria 5.1 Work party is advised of a trial operation about to start. 5.2 All services and necessary control features are reinstated and approval obtained for function tests. Range 5.3 may include but is not limited to – air service, control circuits, mechanism, power and indication. All the function tests required are completed without malfunction and to standard. Range may include but is not limited to – gas decomposition, relationship between dew point ppmv and ppmw, temperature, typical values. New Zealand Qualifications Authority 2016 14343 version 3 Page 6 of 7 5.4 All the maintenance tools and facilities have been removed and the circuit breaker left in the ‘ready-for-service’ condition. Range 5.5 All equipment worked on is inspected and set for return to service. Range 5.6 may include but is not limited to – checking all tools removed, all connections tight, all panels returned, service and/or maintenance disable switch in correct position, CB returned to service. may include but is not limited to – confirming all equipment and the work party are clear, all operational equipment which has been worked on is now set ready for service. Return of access permit, or its equivalent, is confirmed. Range may include but is not limited to – confirming all members of the work party have signed off, the equipment is returned to service without incident. Element 6 Complete documentation. Performance criteria 6.1 The ‘as found’ and ‘as left’ conditions are recorded in the plant history. Range 6.2 The equipment condition status is recorded. Range 6.3 may include but is not limited to – analysis and reporting of any defects, correct completion of the plant and defect history, including replacement spare fitted. may include but is not limited to – operation counter noted, number of trial operations noted, pressures and auxiliary service quantified. The routine and inspection service records are completed to meet the client requirements. Range may include but is not limited to – written records or electronic data reporting. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. New Zealand Qualifications Authority 2016 14343 version 3 Page 7 of 7 Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Electricity Supply Industry Training Organisation info@esito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016