NZQA Expiring unit standard 20013 version 5 Page 1 of 4 Title Carry out a steam generation process in the dairy industry Level 3 Credits 5 Purpose People credited with this unit standard are able to: prepare the steam generation equipment for operation according to organisational requirements; operate and monitor the steam generation equipment; shut down the steam generation equipment; record workplace information; and demonstrate knowledge of the steam generation process. Classification Dairy Manufacturing > Dairy Technology Available grade Achieved Explanatory notes 1 Work must be carried out in accordance with organisational requirements, licensing requirements, legislative requirements, and industrial awards and agreements. 2 The steam generation process may be computer controlled or manually controlled or a combination. 3 Steam generation process may include boiler and ancillary plant, fuel delivery system plant, steam temperature control plant, water treatment systems, water distribution systems, boiler heating systems, dust removal and combustion waste extraction systems, compressed air systems, flame detection equipment. 4 Boiler types may include fire tube, water tube, saturated boiler, super heated boilers. 5 Services may include chemicals, oil, water, steam, electricity, coal, gas, air, wood waste, recovery process products. 6 Sampling and testing may include feed water quality, assessments of process operations, eg hydrostatic tests. 7 Routine preventative maintenance may include oiling, greasing, simple running repairs. 8 Reporting systems may include electronic and manual data recording and storage systems. 9 Legislative requirements include but are not limited to Approved Code of Practice for the Design, Safe Operation, Maintenance and Servicing of Boilers, Department of Labour, Wellington: 2000; Health and Safety in Employment Act 1992, and subsequent amendments. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 10 20013 version 5 Page 2 of 4 Organisational requirements refers to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, and company quality management requirements. Outcomes and evidence requirements Outcome 1 Prepare the steam generation equipment for operation according to organisational requirements. Evidence requirements 1.1 Pre-operational safety checks are conducted in accordance with standard operating procedures. 1.2 Services are confirmed as being ready for steam generation operation. Outcome 2 Operate and monitor the steam generation equipment. Evidence requirements 2.1 Steam generation equipment is started and brought on-line according to standard organisational operating procedures. 2.2 Steam generation equipment is maintained within specified parameters. 2.3 Steam distribution systems are maintained to meet customer requirements. 2.4 Out-of-specification steam generation is identified, rectified and/or reported according to organisational requirements. 2.5 Routine maintenance is completed on schedule to maintenance specifications. 2.6 Waste arising from the steam generation process is collected, treated, and disposed of or recycled, according to organisational requirements. Outcome 3 Shut down the steam generation equipment. Evidence requirements 3.1 Steam generation equipment is shut down according to organisational requirements. 3.2 Steam generation equipment and work area meet cleanliness standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3.3 20013 version 5 Page 3 of 4 Waste arising from shut down activity is collected, treated and disposed of according to organisational requirements. Outcome 4 Record workplace information. Evidence requirements 4.1 Workplace information is recorded in the organisational recording system. Outcome 5 Demonstrate knowledge of the steam generation process. Evidence requirements 5.1 The purpose of the steam generation process is identified in terms of relationships to production processes. 5.2 Stages of the steam generation process, critical control points and quality parameters to be achieved are identified. 5.3 Services used in stream generation are identified in terms of pre-operational checks and common problems in the steam generation process. 5.4 Safety issues are identified in terms of steam generation. safety issues could include but are not limited to – health and safety hazards and controls, isolation procedures, environmental aspects in the steam generation process, routine and emergency shut-down procedures. Range This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 30 June 2003 Rollover and Revision 2 20 June 2006 Rollover 3 17 July 2009 31 December 2017 Review 4 15 October 2015 31 December 2017 Rollover 5 21 January 2016 31 December 2019 Primary Industry Training Organisation SSB Code 101558 31 December 2017 31 December 2017 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20013 version 5 Page 4 of 4 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016