NZQA Expiring unit standard 15753 version 3 Page 1 of 4 Title Shape and cut bulk pastry doughs using automated production equipment Level 3 Credits 10 Purpose This unit standard is for people working or intending to work in a bakery which uses automated production equipment. People credited with this unit standard are able to: use safe working practices; prepare to shape and cut bulk pastry doughs using automated production equipment; shape and cut pastry sheets using automated production equipment; and disassemble, clean, and reassemble automated production equipment. Classification Food and Related Products Processing > Baking - Pastry Available grade Achieved Entry information Recommended skills and knowledge Recommended: Unit 15750, Block, sheet, and laminate pastry doughs using semi-automated production equipment; Unit 15751, Extrude, sheet, and laminate pastry doughs using continuous automated production equipment; and Unit 15752, Extrude doughs using automated production equipment; or demonstrate equivalent knowledge and skills. Explanatory notes 1 Enactments and codes relevant to this unit standard include but are not limited to the: Food Act 1981; Health and Safety in Employment Act 1992; Food (Safety) Regulations 2002; Food Hygiene Regulations 1974; Australia New Zealand Food Standards Code available at http://www.foodstandards.govt.nz. 2 Range Doughs may be sweet short pastry or puff pastry. Products may be pre-rolled pastry sheets or ready roll pastry. Equipment includes but is not limited to an automated shaping and cutting unit. 3 Definitions Organisational procedures refers to documents that include: worksite rules, codes, and practices; equipment operating instructions; production specifications; documented quality management systems; and health and safety requirements. PPE refers to personal protective equipment and may include but is not limited to: protective clothing; gloves; safety glasses, headwear, and footwear; hearing protection; safety devices. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 4 15753 version 3 Page 2 of 4 Competence is to be demonstrated on three occasions of shaping and cutting bulk pastry doughs using automated production equipment. Outcomes and evidence requirements Outcome 1 Use safe working practices. Evidence requirements 1.1 PPE is used in accordance with organisational procedures. 1.2 Work environment is kept clean and free from hazards in accordance with organisational procedures. Range 1.3 hazards to – personnel, product, plant. Documentation is referred to and/or completed in accordance with organisational procedures. Outcome 2 Prepare to shape and cut bulk pastry doughs using automated production equipment. Evidence requirements 2.1 Equipment is clean, free from contamination, and operational in accordance with organisational procedures. 2.2 Sheeted pastry is available in sufficient quantity and correct condition in accordance with the specifications for pastry type. Range condition may include but is not limited to – thickness, width, length, number of layers, consistency, texture, temperature. Outcome 3 Shape and cut pastry sheets using automated production equipment. Evidence requirements 3.1 Equipment is operated in accordance with organisational procedures. 3.2 Pastry sheets are shaped and cut in accordance with specifications for pastry type and organisational procedures. Range 3.3 specifications may include but are not limited to – guillotine settings, conveyor speed, plastic interleaves, rolling tension. Shaped and cut pastry sheets conform to final product specifications. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 15753 version 3 Page 3 of 4 specifications may include but are not limited to – dough sheet dimensions, ready roll dimensions, weight, neatness, plastic interleaving. Range 3.4 Shaped and cut pastry sheets are in place for further production in accordance with organisational procedures. 3.5 Variations in product and equipment are identified, and rectified and/or reported in accordance with organisational procedures. Outcome 4 Disassemble, clean, and reassemble automated production equipment. Evidence requirements 4.1 Affected parties are notified of disassembly and cleaning in accordance with organisational procedures. affected parties may include but are not limited to – people working upstream and/or downstream in production, colleagues, team members, supervisor. Range 4.2 Services to equipment are isolated in accordance with organisational procedures. services may include but are not limited to – electricity, air, water, gas. Range 4.3 Equipment is disassembled in accordance with organisational procedures. 4.4 Equipment is cleaned in accordance with organisational procedures. 4.5 Cleaned equipment is lubricated to specifications, reassembled, and left operational in accordance with organisational procedures. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 10 February 1999 31 December 2018 Review 2 19 May 2006 31 December 2018 Review 3 17 March 2016 31 December 2018 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 15753 version 3 Page 4 of 4 Consent and Moderation Requirements (CMR) reference 0111 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016