NZQA Expiring unit standard 15746 version 3 Page 1 of 4 Title Deposit and shape bulk cake batters using automated production equipment Level 3 Credits 10 Purpose This unit standard is for people working or intending to work in a bakery which uses automated production equipment. People credited with this unit standard are able to: use safe working practices; prepare to deposit bulk cake batters using automated production equipment; deposit bulk cake batters using automated production equipment; shape cake batters; and disassemble, clean, and reassemble automated production equipment. Classification Food and Related Products Processing > Baking - Cake Available grade Achieved Entry information Recommended skills and knowledge Recommended: Unit 15740, Prepare and weigh ingredients for bulk cake batters using automated production equipment; Unit 15741, Mix bulk cake batters using automated production equipment; and Unit 15744, Bake cake products using continuous automated ovens; or demonstrate equivalent knowledge and skills. Explanatory notes 1 Enactments and codes relevant to this unit standard include but are not limited to the: Food Act 1981; Health and Safety in Employment Act 1992; Food (Safety) Regulations 2002; Food Hygiene Regulations 1974; Australia New Zealand Food Standards Code available at http://www.foodstandards.govt.nz. 2 Range Batters may be those used for any of: plain cakes, fruited cakes, sponges, varietal sweet products such as fruit loaves. Ingredients may include but are not limited to: flour, sugar, water, butter, fats, eggs, baking powder, salt, essences, sweeteners, flavourings, preservatives, emulsifiers, pre-mixes, concentrates, additives, fruits, nuts, yeast, humectants. Equipment includes automated depositing equipment and may also include but is not limited to: extruder, pressure box, scraper, conveyors, wires, knives, floats. 3 Definitions Shaping refers to distributing deposited cake batter evenly within the tin or tray. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 15746 version 3 Page 2 of 4 Organisational procedures refers to documents that include: worksite rules, codes, and practices; equipment operating instructions; production specifications; documented quality management systems; and health and safety requirements. PPE refers to personal protective equipment and may include but is not limited to: protective clothing; gloves; safety glasses, headwear, and footwear; hearing protection; safety devices. 4 Competence is to be demonstrated on three occasions of depositing and shaping bulk cake batters using automated production equipment. Outcomes and evidence requirements Outcome 1 Use safe working practices. Evidence requirements 1.1 PPE is used in accordance with organisational procedures. 1.2 Work environment is kept clean and free from hazards in accordance with organisational procedures. Range 1.3 hazards to – personnel, product, plant. Documentation is referred to and/or completed in accordance with organisational procedures. Outcome 2 Prepare to deposit bulk cake batters using automated production equipment. Evidence requirements 2.1 Equipment is clean, free from contamination, and operational in accordance with organisational procedures. 2.2 Tins or trays are prepared in accordance with batter type and production requirements. Range may include but is not limited to – cleaned, sprayed, paper lined. 2.3 Batter is available in sufficient quantity and correct condition in accordance with specifications for batter type. 2.4 Depositing equipment is loaded with batter in a manner that optimises equipment performance and production yield. Outcome 3 Deposit bulk cake batters using automated production equipment. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 15746 version 3 Page 3 of 4 Evidence requirements 3.1 Equipment is operated in accordance with organisational procedures. 3.2 Batter is deposited in accordance with product specifications and organisational procedures. Range specifications may include but are not limited to – amount, placement, height, spread, cleanliness, temperature, specific gravity. 3.3 Batter wastage is minimised and opportunities to rework non-conforming batter are maximised in accordance with organisational procedures. 3.4 Variations in batter consistency and equipment are identified, and rectified and/or reported in accordance with organisational procedures. Outcome 4 Shape cake batters. Evidence requirements 4.1 Equipment is clean, free from contamination, and operational in accordance with organisational procedures. 4.2 Equipment is operated in accordance with organisational procedures. 4.3 Deposited cake batters are shaped into the tin or tray in accordance with product specifications. Range 4.4 specifications may include but are not limited to – height, uniformity, evenness. Variations in batter consistency and equipment are identified, and rectified and/or reported in accordance with organisational procedures. Outcome 5 Disassemble, clean, and reassemble automated production equipment. Evidence requirements 5.1 Affected parties are notified of disassembly and cleaning in accordance with organisational procedures. Range 5.2 affected parties may include but are not limited to – people working upstream and/or downstream in production, colleagues, team members, supervisor. Services to equipment are isolated in accordance with organisational procedures. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 15746 version 3 Page 4 of 4 services may include but are not limited to – electricity, air, water, gas. Range 5.3 Equipment is disassembled in accordance with organisational procedures. 5.4 Equipment is cleaned in accordance with organisational procedures. 5.5 Cleaned equipment is lubricated to specifications, reassembled, and left operational in accordance with organisational procedures. Replacement information This unit standard and unit standard 16125 replaced unit standard 7729. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 10 February 1999 31 December 2018 Review 2 19 May 2006 31 December 2018 Review 3 17 March 2016 31 December 2018 Consent and Moderation Requirements (CMR) reference 0111 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016