NZQA registered unit standard
21184 version 3
Page 1 of 4
Title
Plan and supervise operations, and supervise staff and equipment
maintenance at a hot dip galvanizing facility
Level
4
Credits
20
Purpose
People credited with this unit standard are, at a hot dip
galvanizing facility, able to: plan operations; supervise
operations; supervise staff; and supervise equipment
maintenance.
Classification
Industrial Coatings > Hot Dip Galvanizing
Available grade
Achieved
Entry information
Critical health and
safety prerequisites
Prerequisites: Unit 25130, Describe hazards, safety and
emergency procedures, and exhibit safe working practices at a
hot dip galvanizing facility; Unit 21163, Demonstrate basic
knowledge of the hot dip galvanizing process; and Unit 25133,
Demonstrate knowledge of venting and draining for hot dip
galvanizing; or demonstrate equivalent knowledge and skills.
Explanatory notes
1
The current version of the following documents must be complied with:
Health and Safety in Employment Act 1992 (HSE);
Health and Safety in Employment Regulations 1995;
AS/NZS 4680:2006 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles,
available at http://www.standards.co.nz;
After-Fabrication Hot Dip Galvanizing: A practical reference for designers, specifiers,
engineers, consultants, manufacturers, and users, Galvanizing Association of
New Zealand, website http://www.galvanizing.org.nz.
2
Definition
Company procedures refer to all documented policies and procedures of the
candidate’s employer at the time of training including, but not limited to, those relating
to health, safety, environment, quality, and operations.
NZ Motor Industry Training Organisation
(Incorporated) (MITO)
SSB Code 101542
 New Zealand Qualifications Authority 2016
NZQA registered unit standard
21184 version 3
Page 2 of 4
Outcomes and evidence requirements
Outcome 1
Plan operations for a hot dip galvanizing facility.
Evidence requirements
1.1
Operations are planned in accordance with customer requirements.
1.2
Operations are planned in accordance with the capacity of plant and production
commitments.
1.3
Operations are planned in accordance with the availability of internal and
external resources required to meet production commitments.
Range
resources include but are not limited to – zinc, chemicals,
personnel, machinery.
Outcome 2
Supervise operations at a hot dip galvanizing facility.
Evidence requirements
2.1
Supervision ensures that the planned operations are undertaken in accordance
with company procedures.
Range
receiving, jigging, degreasing, rinsing, pickling, fluxing,
galvanizing, quenching, fettling, inspecting, weighing, despatching.
Outcome 3
Supervise staff at a hot dip galvanizing facility.
Evidence requirements
3.1
Supervision of staff ensures that health, safety, and environmental practices are
complied with in accordance with legislative requirements and company
procedures.
3.2
Supervision of staff ensures that staff are trained to meet the requirements of
the HSE Act and company procedures.
3.3
Supervision of staff ensures that performance management meets
administration requirements.
3.4
Supervision of staff ensures that the lines of reporting are adhered to in
accordance with company procedures.
NZ Motor Industry Training Organisation
(Incorporated) (MITO)
SSB Code 101542
 New Zealand Qualifications Authority 2016
NZQA registered unit standard
21184 version 3
Page 3 of 4
Outcome 4
Supervise equipment maintenance at a hot dip galvanizing facility.
Range
evidence is required for two major items of equipment, such as lifting systems,
and two minor items of equipment, such as power tools.
Evidence requirements
4.1
Supervision ensures that equipment is checked and operator maintenance is
performed in accordance with company procedures and manufacturer’s
instructions.
4.2
Supervision ensures that equipment maintenance requirements are undertaken
in accordance with company procedures and manufacturer’s instructions.
maintenance – routine, preventative, reactive.
Range
Planned review date
31 December 2019
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
21 October 2004
31 December 2016
Review
2
23 January 2009
31 December 2016
Review
3
16 April 2015
N/A
Consent and Moderation Requirements (CMR) reference
0114
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
NZ Motor Industry Training Organisation
(Incorporated) (MITO)
SSB Code 101542
 New Zealand Qualifications Authority 2016
NZQA registered unit standard
21184 version 3
Page 4 of 4
Comments on this unit standard
Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO)
info@mito.org.nz if you wish to suggest changes to the content of this unit standard.
NZ Motor Industry Training Organisation
(Incorporated) (MITO)
SSB Code 101542
 New Zealand Qualifications Authority 2016