NZQA Expiring unit standard 25915 version 2 Page 1 of 4 Title Carry out a chemical mixing process in a baking yeasts manufacturing operation Level 3 Credits 5 Purpose People credited with this unit standard are able to: prepare the chemical mixing equipment for operation; operate and monitor the chemical mixing equipment; shut down the chemical mixing equipment; record workplace information; and demonstrate knowledge of the chemical mixing process, in a baking yeasts manufacturing operation. Classification Baking Yeasts Manufacturing > Baking Yeasts Manufacturing Operations Available grade Achieved Explanatory notes 1 Definitions Organisational requirements – refer to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, company quality management requirements, legislative requirements. Workplace information may include but is not limited to – standard operating procedures (SOPs), specifications and production schedules. Checking equipment status may include but is not limited to – checking that hygiene and sanitation standards are met, all safety guards are in place and equipment is operational. Control points – refer to those key points in a work process which must be monitored and controlled. This includes food safety, quality and regulatory control points as well as inspection points. 2 Work must be carried out in accordance with organisational requirements, licensing requirements, legislative requirements, and industrial agreements. 3 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992. Outcomes and evidence requirements Outcome 1 Prepare the chemical mixing equipment for operation in a baking yeasts manufacturing operation. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 25915 version 2 Page 2 of 4 Evidence requirements 1.1 Workplace information is accessed to identify production requirements for chemical mixing in accordance with organisational requirements. 1.2 Materials and services necessary to the chemical mixing process are confirmed and available to meet production requirements. 1.3 Chemical mixing equipment is checked in terms of status, condition, and readiness for use in accordance with organisational requirements. 1.4 The chemical mixing tank and outlet filter are cleaned ready for use in accordance with organisational requirements. Outcome 2 Operate and monitor the chemical mixing equipment in a baking yeasts manufacturing operation. Range aspects of the equipment to be monitored may include but are not limited to – agitation speed, flow rates, quantities, time, temperature; monitoring may include but is not limited to – the use of production data such as performance control charts which may be manual or involve the use of a process control system. Evidence requirements 2.1 The chemical mixing equipment is started up in accordance with organisational requirements. 2.2 Control points are monitored to confirm that performance is maintained to meet production requirements in accordance with organisational requirements. Range control points include but are not limited to – setting volume and temperatures. 2.3 Mixed product meets production requirements. 2.4 Acid, if required, is added in quantities and sequence specified by operating procedures. 2.5 Out-of-specification product, processes, and equipment performance are identified, rectified, and/or reported, in accordance with organisational requirements. Outcome 3 Shut down the chemical mixing equipment in a baking yeasts manufacturing operation. Evidence requirements Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3.1 Chemical mixing equipment is shut down in accordance with organisational requirements. Range 3.2 25915 version 2 Page 3 of 4 shut down includes but is not limited to – routine, emergency situation. Waste is collected, treated, and disposed of or stored for recycling in accordance with organisational requirements. Outcome 4 Record workplace information in a baking yeasts manufacturing operation. Evidence requirements 4.1 Workplace information is recorded in accordance with organisational requirements. Outcome 5 Demonstrate knowledge of the chemical mixing process in a baking yeasts manufacturing operation. Evidence requirements 5.1 The purpose of the chemical mixing process is identified in terms of its relationship to other baking yeasts manufacturing processes. 5.2 Stages during chemical mixing are identified in terms of the changes which occur. 5.3 Methods of monitoring control points and maintaining control of the chemical mixing process are identified and described in terms of causes of variation and any corrective actions required. Range 5.4 methods may include but are not limited to – recipe and process specifications, procedures, operating parameters, equipment and instrumentation components, materials and services, sampling and testing, product safety, recording requirements. Safety issues are identified in terms of responsibilities for reporting problems. Range safety issues may include but are not limited to – health and safety hazards and controls, lockout and tag procedures, environmental protection and controls. Replacement information Primary Industry Training Organisation SSB Code 101558 This unit standard has been replaced by unit standard 25915 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 25915 version 2 Page 4 of 4 This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 15 January 2010 31 December 2017 Review 2 18 June 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016