Qualification details Title New Zealand Certificate in Glass Container Manufacturing (Level 3) with strands in Forming Operations, Finished Product Operations, Batch and Furnace Operations, and Mould Maintenance Version 2 Qualification type Certificate Level 3 Credits 100 – 105 NZSCED 030199 Engineering and Related Technologies > Manufacturing, Engineering and Technology > Manufacturing Engineering and Technology not elsewhere classified Qualification developer Competenz Next review December 2019 Approval date January 2016 Strategic purpose statement The purpose of this qualification is to provide the glass container manufacturing sector with people who are able to work as part of a team to safely meet production requirements, and operate machinery in a glass container manufacturing enterprise. This qualification is stranded in order to recognise the specific skill and knowledge required for people to work as machinery and process operators in the following functions: Forming Operations Finished Products Operations Batch and Furnace Operations Mould Maintenance. Graduates will be capable of working under limited supervision. Outcome Statement Graduate profile Qualification Reference 2446 © New Zealand Qualifications Authority 2016 Graduates of this qualification will, in accordance with organisational procedures, be able to: Apply knowledge of workplace health and safety legislation to maintaining personal safety around glass manufacturing machinery. Perform data entry requirements applicable to the glass manufacturing process and work as part of a team to achieve production requirements. Graduates of the Forming Operations Strand will also be able to: Operate and monitor glass forming and ancillary equipment to manufacture glass containers to plant performance requirements and carry out associated version 2 Page 1 of 5 product quality checks. Graduates of the Finished Product Operations Strand will also be able to: Operate glass container packaging, palletising and associated ancillary equipment to prepare manufactured glass containers for dispatch, and carry out product and job audit and verification. Graduates of the Batch and Furnace Operations Strand will also be able to: Operate and monitor glass raw materials storage, handling and batching equipment to maintain furnace operation, and carry out analytical tests for batch and glass quality. Graduates of the Mould Maintenance Strand will also be able to: Carry out glass container mould servicing, maintenance and inspection tasks in order to meet plant performance and quality requirements. Education pathway This qualification can lead to the New Zealand Certificate in Glass Container Manufacturing (Level 4) with strands in Advanced Forming Operations, Advanced Finished Product Operations, and Advanced Batch and Furnace Operations [Ref: 2445]. On completion of this qualification graduates may also progress to further training in staff or business management in the glass container manufacturing sector. Employment pathway People completing this qualification will be able to work as glass container manufacturing machinery or process operators. Qualification specifications Qualification award This qualification can be awarded by an organisation which has an approved programme of study or industry training programme leading to the qualification. The certificate will display the logo of the NZQF and may display the name and/or logo of the awarding body. Evidence requirements for assuring consistency All TEOs either arranging training or delivering programmes that lead to the award of the qualification are required to participate in a consistency process scheduled by NZQA. This will involve reviewing evidence associated with graduate’s achievement of outcomes, and agreeing acceptable thresholds for qualification outcome achievement and areas for improvement. To demonstrate how graduates are achieving the qualification graduate profile outcomes, TEOs are required to produce their own evidence in a high level report. Qualification Reference 2446 © New Zealand Qualifications Authority 2016 version 2 Page 2 of 5 Evidence will include the following: Employer surveys to determine if graduates of the qualification meet the graduate profile outcomes Evidence of effective processes to ensure programmes continue to meet current industry needs A range of workplace evidence demonstrating that graduates meet the graduate profile outcomes Any other relevant evidence as appropriate. Further information about the managing consistency process can be found on the NZQA website. Minimum standard of achievement and standards for grade endorsements Achievement of all outcomes. There are no grade endorsements for this qualification. Other requirements for the qualification (including regulatory body or legislative requirements) There are no mandatory prerequisites for this qualification. General conditions for the programme leading to the qualification General conditions for programme N/A Conditions relating to the Graduate profile Qualification outcomes Conditions 1 Learning and assessment should include: Apply knowledge of workplace health and safety legislation to maintaining personal safety around glass manufacturing machinery Workplace safety practices, hazard identification and risk assessment procedures Identifying and managing the effects of shift work 15 credits 2 Perform data entry requirements applicable to the glass manufacturing process and work as part of a team to achieve production requirements Learning and assessment should include: Carrying out data entry requirements applicable to the process being undertaken Working as a team to achieve an objective 10 credits 3 Forming Operations Strand Learning and assessment should include: Operate and monitor glass forming and ancillary equipment to manufacture glass containers to plant Performing process operations using glass container forming equipment on all lines Operating and maintaining glass container forming ancillary Qualification Reference 2446 © New Zealand Qualifications Authority 2016 version 2 Page 3 of 5 4 performance requirements and carry out associated product quality checks Rectifying routine problems on all lines, and reporting issues according to job requirements 80 credits Identifying and reporting critical defects resulting from the forming process Ways to work in extremes of temperature Finished Product Operations Strand Operating palletizing, packaging and associated ancillary equipment Rectifying routine problems with packaging, inspection and driving equipment within own scope and reporting issues Operating fork hoist and associated ancillary equipment safely and correctly Identifying and reporting critical defects 75 credits Performing auditing and verification tasks to maintain product and job specifications Batch and Furnace Operations Strand Learning and assessment should include: Operate and monitor glass raw materials storage, handling and batching equipment to maintain furnace operation, and carry out analytical tests for batch and glass quality 75 credits 6 Learning and assessment should include: Operate glass container packaging, palletising and associated ancillary equipment to prepare manufactured glass containers for dispatch, and carry out product and job audit and verification tasks 5 equipment Maintaining supply of raw materials to the furnace and making adjustments to supply according to job and quality requirements Carrying out laboratory tests of raw materials Rectifying routine problems within own scope and reporting issues Applying knowledge of the operation and control of a glass furnace Mould Maintenance Strand Learning and assessment should include: Carry out glass container mould servicing, maintenance and inspection tasks in order to meet plant performance and quality requirements Operating tools to: carry out mould inspection and maintenance; diagnose container defects attributable to mould equipment; and service, maintain and repair mould equipment Rectifying routine and non-routine problems with mould equipment within own scope and reporting issues Interpreting enterprise engineering drawings of mould equipment 75 credits Transition information Replacement information This qualification replaced the National Certificate in Glass Container Manufacturing (Level 3) with strands in Batch and Furnace, Forming, Mould Repair, and Quality Control [Ref: 1360]. The last date for entry into programmes leading to the replaced qualification is 31 December 2016. The last date for assessment against the replaced qualification is 31 December 2017. Qualification Reference 2446 © New Zealand Qualifications Authority 2016 version 2 Page 4 of 5 People currently working towards the replaced qualification must complete their requirements, or transfer to a programme of study or training leading to the replacement qualification, by 31 December 2017. It is anticipated that no existing candidates will be disadvantaged by these transition arrangements. However, anyone who feels that they have been disadvantaged may appeal to Competenz at the address below. Appeals will be considered on a case by case basis. Competenz, PO Box 9005, Newmarket, Auckland 1149. Publication information Version 2 of this qualification was published in January 2016 to: set the last date of entry into programmes leading to the replaced qualifications as 31 December 2016 extend the last date of assessment on the replaced national qualification from 31 December 2016 to 31 December 2017 remove a GPO from the Finished Product Operations Strand and move the related indicative credits to the remaining GPO. Qualification Reference 2446 © New Zealand Qualifications Authority 2016 version 2 Page 5 of 5