NZQA Expiring unit standard 901 version 5 Page 1 of 4 Title Diagnose and rectify vehicle power-assisted steering system faults Level 4 Credits 4 Purpose This unit standard is for people in the automotive repair industry. People credited with this unit standard are able to: pressure test a power assisted steering system; rectify faults in a power assisted steering system; and overhaul a power steering pump. Classification Motor Industry > Vehicle Steering and Suspension Available grade Achieved Entry information Critical health and safety prerequisites Unit 237, Describe automotive brake, steering, and suspension systems, and their operation, or demonstrate equivalent knowledge and skills. Explanatory notes 1 The following legislation, regulations, and their amendments are required to be consulted and followed where applicable: – Health and Safety in Employment Act, 1992 – Resource Management Act, 1991 (for disposal of fluid) – Transport (Vehicle Standards) Regulations, 1990. 2 Reference to suitable tools and equipment means industry approved tools and equipment that are recognised within the industry as being the most suited to complete the task to a professional and competent manner with due regard to safe working practices. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 901 version 5 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Pressure test a power assisted steering system. Evidence requirements 1.1 Safe working practices are observed throughout the task. Range personal safety, safety of others, equipment safety, vehicle and machine safety. 1.2 Suitable equipment and tools are selected and used to enable the system to be pressure tested. 1.3 The vehicle is prepared for testing the power steering system according to the vehicle manufacturer's instructions. 1.4 The steering pump pressures are checked in accordance with the equipment manufacturer's instructions, and are recorded. 1.5 The cause of any abnormal results is determined by analysing the test results and comparing them with manufacturer's specifications. Outcome 2 Rectify faults in a power assisted steering system. Evidence requirements 2.1 Safe working practices are observed throughout the task. Range personal safety, safety of others, equipment safety, vehicle and machine safety. 2.2 The power steering fluid is drained, collected, and disposed of by an environmentally safe method. 2.3 Faulty power steering components are replaced according to manufacturer's specifications and vehicle standards regulations and in a manner that restores full serviceability. Range reservoir, pump, steering rack and/or steering box. 2.4 The power steering system is primed and topped up with the specified hydraulic fluid, and all air is bled from the system. 2.5 The power steering system is tested to ensure compliance with manufacturer's specifications. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 901 version 5 Page 3 of 4 Outcome 3 Overhaul a power steering pump. Evidence requirements 3.1 Safe working practices are observed throughout the task. Range personal safety, safety of others, equipment safety, vehicle and machine safety. 3.2 Suitable tools and equipment are selected and used to enable the pump to be overhauled. 3.3 The power steering pump is cleaned externally to prevent the ingress of dirt and foreign matter during disassembly. 3.4 The pump is disassembled in the sequence and manner prescribed by the manufacturer. 3.5 All parts are inspected for wear, and those that are worn beyond the manufacturer's service limits are replaced with new parts to manufacturer's specifications. 3.6 All parts are inspected for damage, and those that are damaged are replaced with new parts to manufacturer's specifications and vehicle standards regulations. 3.7 The pump is assembled and adjusted to specification, in the sequence and manner prescribed by the manufacturer, using new replacement parts, the specified lubricant, and new seals. 3.8 The pump is tested to ensure compliance with manufacturer's specifications. Replacement information This unit standard has been replaced by unit standard 24426, unit standard 24427, and unit standard 24428. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 901 version 5 Page 4 of 4 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 29 October 1993 31 December 2016 Review 2 4 October 1996 31 December 2016 Review 3 26 February 1999 31 December 2016 Review 4 25 January 2008 31 December 2016 Rollover 5 19 November 2010 31 December 2016 Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016