Qualification details Title New Zealand Certificate in Pulp and Paper Manufacturing (Level 4) with strands in Mechanical Pulping; Pulp and Paper Dry End; Pulp and Paper Wet End; and Pulp and Paper Forming [Ref: 2320] Version 1 Qualification type Certificate Level 4 Credits 120 NZSCED 030304 Engineering and Related Technologies > Process and Resources Engineering > Wood Based Manufacturing DAS classification 429 Manufacturing > Wood Fibre Manufacturing Qualification developer Competenz Next review December 2019 Approval date 17 April 2014 Strategic purpose statement The purpose of this qualification is to provide the pulp and paper industry with individuals who have the advanced skills and knowledge to safely and efficiently operate plant and equipment used in pulp and paper manufacturing without supervision under broad guidance. The qualification is stranded to recognise the specialist skills and knowledge required to work in key areas of the pulp and paper industry. Graduates will understand the science and technology behind manufacturing processes used to make pulp and paper. They will be able to: - Graduate profile Graduates of this qualification will be able to: - Outcome Statement - Qualification Reference 2320 © New Zealand Qualifications Authority 2014 apply knowledge of processes to make improvements in productivity and quality safely and efficiently control plant and equipment in their specialist area. - Explain pumps, valves and the fundamentals of process controls used in wood manufacturing operations Explain principles of heat, matter, energy and chemistry relevant to the manufacture of pulp and paper Apply a range of knowledge and processes to support productivity, quality and performance improvements in a pulp and paper manufacturing operational context. Graduates of the Mechanical Pulping strand will also be able to: - Understand the functions, components, operating parameters and capacity of mechanical pulp manufacturing plant and equipment Page 1 of 7 - - Control the operation of mechanical pulping plant and equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Control workplace health and safety and risk reduction in a mechanical pulp manufacturing environment Control preventative maintenance and cleaning requirements of mechanical pulp manufacturing plant and equipment. Graduates of the Pulp and Paper Dry End strand will also be able to: - - - Understand the functions, components, operating parameters and capacity of dry end pulp and paper manufacturing plant and equipment Control the operation of dry end plant and equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Control workplace health and safety and risk reduction in a pulp and paper manufacturing dry end environment Control preventative maintenance and cleaning requirements of pulp and paper manufacturing dry end plant and equipment. Graduates of the Pulp and Paper Wet End strand will also be able to: - - - Understand the functions, components, operating parameters and capacity of wet end pulp and paper manufacturing plant and equipment Control the operation of wet end plant and equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Control workplace health and safety and risk reduction in a pulp and paper manufacturing wet end environment Control preventative maintenance and cleaning requirements of pulp and paper manufacturing wet end plant and equipment. Graduates of the Pulp and Paper Forming strand will also be able to: - - - Education pathway Qualification Reference 2320 © New Zealand Qualifications Authority 2014 Understand the functions, components, operating parameters and capacity of pulp and paper forming plant and equipment Control the operation of pulp and paper forming equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Control workplace health and safety and risk reduction in pulp and paper forming environment Control preventative maintenance and cleaning requirements of pulp and paper forming plant and equipment. This qualification builds on the New Zealand Certificate in Pulp and Paper Manufacturing (Level 3) [Ref: 2319]. Page 2 of 7 Graduates of this qualification can progress to plant or operations management roles. These roles require further skills and knowledge in operations management or process technical skills usually gained through diploma or degree level qualifications in engineering or business management. Employment pathway Holders of this qualification will have the skills and knowledge to work as operators of plant and equipment without supervision in a pulp and paper manufacturing environment. Qualification specifications Qualification award This qualification can be awarded by an organisation which has an approved programme of study, or industry training programme leading to the qualification. The certificate will display the logos of the NZQF and Competenz, and may display the name and/or logo of the awarding body. Evidence requirements for managing consistency All TEOs either arranging training or delivering programmes that lead to the award of the qualification are required to participate in a consistency process scheduled by NZQA. This will involve reviewing evidence associated with graduate’s achievement of outcomes, and agreeing acceptable thresholds for qualification outcome achievement and areas for improvement. To demonstrate how graduates are achieving the qualification graduate profile outcomes, TEOs are required to produce their own evidence in a high level report. Evidence will include the following: Employer surveys to determine if graduates of the qualification meet the graduate profile outcomes. Evidence of effective processes to ensure programmes continue to meet current industry needs. A range of workplace evidence demonstrating that graduates meet the graduate profile outcomes. Any other relevant evidence as appropriate. Further information about the managing consistency process can be found on the NZQA website. Credit transfer and recognition of prior learning arrangements Qualification Reference 2320 © New Zealand Qualifications Authority 2014 Organisations seeking approval to award the qualification are expected to have Recognition of Current Competency (RCC) or Recognition of Prior Learning (RPL) assessment processes in place. Credit transfer will be automatic where assessment standards are used for assessment within programmes of study or training leading to this qualification. Page 3 of 7 Minimum standard of achievement and standards for grade endorsements Achievement of all outcomes. There are no grade endorsements for this qualification. Entry requirements (including prerequisites to meet regulatory body or legislative requirements) None. Qualification conditions Overarching conditions relating to the qualification Conditions for programme structure None. Conditions for programme context None. Other conditions This qualification will typically be achieved in a workplace environment. Qualification outcomes 1 Conditions Mandatory or Optional Explain pumps, valves and the fundamentals of process controls used in wood manufacturing operations Credits 15 2 Explain principles of heat, matter, energy and chemistry relevant to the manufacture of pulp and paper Credits 20 3 Apply a range of knowledge and processes to support productivity, quality and performance improvements in a pulp and paper manufacturing operational context Credits 35 Qualification Reference 2320 © New Zealand Qualifications Authority 2014 Page 4 of 7 4 Mechanical Pulping strand Understand the functions, components, operating parameters and capacity of mechanical pulp manufacturing plant and equipment Credits 10 Control the operation of mechanical pulping plant and equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Credits 25 Control workplace health and safety and risk reduction in a mechanical pulp manufacturing environment Credits 10 Control preventative maintenance and cleaning requirements of mechanical pulp manufacturing plant and equipment Credits 5 5 Pulp and Paper Dry End strand Understand the functions, components, operating parameters and capacity of dry end pulp and paper manufacturing plant and equipment Credits 10 Control the operation of dry end plant and equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Credits 25 Control workplace health and safety and risk reduction in a pulp and paper manufacturing dry end environment Credits 10 Control preventative maintenance and cleaning requirements of pulp and paper manufacturing dry end plant and equipment Credits 5 6 Pulp and Paper Wet End strand Understand the functions, components, operating parameters and capacity of wet end pulp and paper manufacturing plant and equipment Qualification Reference 2320 © New Zealand Qualifications Authority 2014 Page 5 of 7 Credits 10 Control the operation of wet end plant and equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Credits 25 Control workplace health and safety and risk reduction in a pulp and paper manufacturing wet end environment Credits 10 Control preventative maintenance and cleaning requirements of pulp and paper manufacturing wet end plant and equipment Credits 5 7 Pulp and Paper Forming strand Understand the functions, components, operating parameters and capacity of pulp and paper forming plant and equipment Credits 10 Control the operation of pulp and paper forming equipment under broad guidance to meet productivity requirements and compliance with worksite operational procedures Credits 25 Control workplace health and safety and risk reduction in pulp and paper forming environment Credits 10 Control preventative maintenance and cleaning requirements of pulp and paper forming plant and equipment Credits 5 Transition information Replacement information This qualification replaced the National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 4) with strands in Paper Making, and Mechanical Pulp Making [Ref: 1573]. The last date for entry into the replaced qualification is 31 December 2015. The last date for assessment against the replaced qualification is 31 December 2018. Republication information Qualification Reference 2320 © New Zealand Qualifications Authority 2014 Page 6 of 7 Version 1 of this qualification was republished in April 2015 to update the Evidence requirements for managing consistency Qualification Reference 2320 © New Zealand Qualifications Authority 2014 Page 7 of 7