Qualification details Title New Zealand Certificate in Process Control and Automation (Level 5) with strands in Process Control and Process Automation Version 1 Qualification type Certificate Level 5 Credits 75-80 NZSCED 030703 Engineering and Related Technologies > Mechanical and Industrial Engineering and Technology > Industrial Engineering DAS classification Engineering and Technology > Industrial Measurement and Control Qualification developer The Skills Organisation Next review December 2017 Approval date 20 February 2014 Strategic purpose statement The purpose of this qualification is to provide industry with individuals who have in-depth and specialised knowledge of Industrial Measurement, Control, and Automation, and practical skills to carry out specification, installation, servicing, calibration, and commissioning in process or automation systems. Candidates pursuing this qualification should note that it may be a legal requirement for them to obtain registration as an electrician or electrical service technician with the Electrical Workers Registration Board, depending on the nature of their work. This qualification is suitable for those wanting to advance their career as an instrumentation technician or automation technician. Graduates will be capable of operating at a senior technician level. Outcome Statement Graduate profile Graduates of this qualification will be able to: – validate the selection of, and specify, measurement and control equipment – demonstrate and apply advanced knowledge of process and automation control system hardware, software, and interfaces – identify and implement Industrial Measurement and Control (IMC) design requirements of legislation, standards, and codes – develop functional descriptions for process control or automation systems. Process Control strand graduates will also be able to: – Qualification Reference 2253 © New Zealand Qualifications Authority 20XX apply process theory of industrial measurement and control processes and systems Page 1 of 6 – use advanced knowledge to review, evaluate, and document the operation, measurement, and control of an industrial process. Process Automation strand graduates will also be able to: – Education pathway apply automation theory of industrial processes and systems to design, implement, commission, and document to a given scope, the application of an automated system to appropriate standards. This qualification can build on the New Zealand Certificate in Industrial Measurement and Control (Theory) (Level 4) [Ref: 2252], the New Zealand Certificate in Industrial Measurement and Control (Practice) (Level 4) [Ref: 2251] or a relevant New Zealand Certificate in electrical theory and practice at Level 4. This qualification is also suitable for candidates with training and experience in the mechanical aspects of industrial processes. Graduates of this qualification may progress to the New Zealand Diploma in Engineering [Ref: 112950] or other higher level qualifications in the electrotechnology field. Employment pathway Graduates will be equipped with the skills, knowledge, and attributes to work as a Senior IMC Technician in the Process Control or Process Automation fields servicing industries such as pulp and paper, dairy, petrochemicals, steel and aluminium, wood products, extractives, food products, energy generation and distribution, water and wastewater, and utilities. Qualification specifications Qualification award The candidate shall be awarded the qualification by the accredited Tertiary Education Organisation (TEOs) where the programme of training has been completed. The formal document certifying the award of this qualification includes the full qualification title, the date of award, and the logos of The Skills Organisation, the accredited TEO, and the NZQF. As the qualification developer, The Skills Organisation will maintain a list of graduates of this qualification. The TEO will annually report the names of all candidates awarded the qualification to the Skills Organisation. Evidence requirements for assuring consistency All TEOs offering this qualification (either arranging training or delivering programmes) must participate in the Consistency Review. TEOs are to seek feedback from the industrial measurement and control or process automation fields regarding their graduates meeting the qualification graduate profile outcomes. Evidence may come from: – Regular monitoring of trainee progression within either the TEO or the workplace including liaising with employers, teaching staff, training supervisors, and industry managers about the value of the training, graduates, and qualification, to the business. – Feedback from major employers, employers' associations, and relevant industry bodies to ensure their members involved in the Qualification Reference 2253 © New Zealand Qualifications Authority 20XX Page 2 of 6 industrial measurement and control or process automation fields are satisfied with the qualification graduates. Regular cross-industry meetings (Industry Advisory Groups) where the changing training needs of the industry can be discussed in light of technology changes, workplace practices, and graduate capabilities. Surveys of graduates and employers to determine if the graduates are appropriate for the workplace. Providing an alignment of programme outcomes or unit standards against the qualification outcomes. – – – Guidelines for managing consistency are available and should be referred to on the NZQA website. Credit transfer and recognition of prior learning arrangements TEOs delivering programmes that lead to award of this qualification may transfer credit and recognise prior learning in accordance with their own credit recognition policies and procedures. These policies and procedures, and information about associated fees, must be available to the applicant prior to enrolment. To facilitate credit transfer, education organisations must clearly demonstrate the equivalence or comparability between each of the outcomes in the graduate profile, and the assessment components of their programmes. Credit transfer will be automatic where Directory of Assessment Standards are used for assessment within programmes of study or training leading to this qualification. Minimum standard of achievement and standards for grade endorsements The minimum standard of achievement required for the award of the qualification will be the achievement of all graduate outcomes in the graduate profile through successful completion of an approved programme. Entry requirements (including prerequisites to meet regulatory body or legislative requirements) It is recommended that candidates will have completed the New Zealand Certificate in Industrial Measurement and Control (Theory) (Level 4) [Ref: 2252] and the New Zealand Certificate in Industrial Measurement and Control (Practice) (Level 4) [Ref: 2251], or a relevant New Zealand certificate in electrical theory and practice at level 4. Alternatively, it is recommended that candidates have training and experience in mechanical aspects of industrial processes. Qualification conditions Overarching conditions relating to the qualification Conditions for programme structure Nil Conditions for programme context Nil Qualification Reference 2253 © New Zealand Qualifications Authority 20XX Page 3 of 6 Other conditions Nil Specific conditions relating to the Graduate profile Qualification outcomes Conditions Mandatory or Optional Validate the selection of, and specify, measurement and control equipment Programme and assessment must include: Mandatory Level 5 15 credits – information required for equipment selection – equipment installation requirements – equipment construction materials – selection of equipment. This outcome may be demonstrated through assessment against unit standard 25885. Optional Demonstrate and apply advanced knowledge of process and automation control system hardware, software, and interfaces Programme and assessment must include: Mandatory Level 5 – control system hardware platforms – industrial data communication systems – surge and interference protection – operator interfaces. 15 credits Identify and implement IMC design requirements of legislation, standards, and codes Level 5 10 credits Develop functional descriptions for process control or automation systems This outcome may be demonstrated through assessment against unit standard 25886. Optional Programme and assessment must include: Mandatory – legal requirements for the design and operation of IMC systems – design and implementation of safety related IMC systems – IMC system documentation. This outcome may be demonstrated through assessment against unit standard 19241. Optional Programme and assessment must include: Mandatory – development of functional descriptions for process control or automated systems. Level 5 5 credits This outcome may be demonstrated through assessment against unit standard 28118. Qualification Reference 2253 © New Zealand Qualifications Authority 20XX Optional Page 4 of 6 Process Control strand: Programme and assessment must include: Apply process theory of industrial measurement and control processes and systems – thermodynamic processes – boiler turbine processes – heat transfer – properties of steam – gas characteristics – resistance to fluid flow – process chemistry, dynamics, & disturbances – process control criteria – standard control system strategies. Level 5 20 credits This outcome may be demonstrated through assessment against these unit standards: Mandatory Optional 25887, 25888 Use advanced knowledge to review, evaluate, and document the operation, measurement, and control of an industrial process Programme and assessment must include: Level 5 – operation of an industrial process – measurement and control of an industrial process – evaluation of the measurement and control of an industrial process. 10 credits Mandatory This outcome may be demonstrated through assessment against unit standard 19233. Optional Process Automation strand: Programme and assessment must include: Mandatory Apply automation theory of industrial processes and systems to design, implement, commission, and document to a given scope, the application of an automated system to appropriate standards – operation, selection and use of industrial transducers – actuators and control valves – process automation diagrams and simulation software – rotating machines and motion converters Level 5 – application of programmable logic controllers 35 credits – building, testing, and documenting of an automation application – use of CAD tools to produce electrotechnology drawings and designs. This outcome may be demonstrated through assessment against these unit standards: Optional 16974, 22727, 22744 Qualification Reference 2253 © New Zealand Qualifications Authority 20XX Page 5 of 6 Transition information Replacement information This qualification replaced the National Certificate in Industrial Measurement and Control (Level 5) [Ref: 0976]. The last date for entry into programmes leading to the replaced qualifications is 31 December 2016. The last date for assessment against the replaced qualification is 31 December 2019. It is recommended that candidates currently enrolled in programmes leading to the replaced qualification and who are unable to complete by 31 December 2019 transfer their existing achievement to this qualification. Republication Information Version 1 of this qualification was republished June 2015 to update the Evidence requirements for managing consistency. Qualification Reference 2253 © New Zealand Qualifications Authority 20XX Page 6 of 6