3190 version 5
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Repair damaged or faulty composites
Level
4
Credits
5
Purpose
People credited with this unit standard are able to repair damaged or faulty
composites to a product specification by preparing materials and equipment
for repair, repairing the item to a process specification, and carrying out
specified safety precautions.
Subfield
Composites
Domain
Industrial Composites
Status
Registered
Status date
26 September 2001
Date version published
21 August 2009
Planned review date
31 December 2011
Entry information
Prerequisite: Unit 3160, Produce a laminated polyester
resin item to a product specification for composites; or
Unit 3161, Produce an epoxy resin item to a product
specification for composites; or Unit 3162, Produce a
vinylester resin item to a product specification for
composites; or Unit 3163, Produce a bisphenol resin
item to a product specification for composites; or Unit
3164, Produce a phenolic resin item to a product
specification for composites; or Unit 3168, Deposit a
polyester gel coat by hand for composites; or Unit 3169,
Deposit a polyester gel coat by spray method for
composites, or demonstrate equivalent knowledge or
skills.
Accreditation
Evaluation of documentation and visit by NZQA and
industry.
Standard setting body (SSB)
Boating Industry Training Organisation
Accreditation and Moderation Action Plan (AMAP) reference
0136
This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
 New Zealand Qualifications Authority 2016
3190 version 5
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Special notes
1
Definitions
Equipment refers to applicators, dispensers, measuring devices, cutters and cleaning
utensils.
Process specification refers to the documented order and method of applying the
materials to manufacture the item (time, materials, temperature, application rates).
Product specification refers to the documented requirements of the manufactured
item.
Worksite procedures refer to the documented procedures for the machine and
worksite.
2
All worksite procedures must meet recognised codes of practice such as the Code of
Practice for Health and Safety in the Manufacture of Composites Based on Synthetic
Resins (Fibreglass), 1998. This code, and other relevant codes of practice, are
available from the Composites Association of New Zealand, PO Box 75 345,
Manurewa, Manukau 2243, or at
http://www.hazsubstancesinquiry.osh.govt.nz/order/catalogue/composites.shtml.
They include obligations required under current legislation. All worksite procedures
must also meet documented worksite safety procedures (where these exceed the
code) for personal, product and worksite safety.
3
This unit standard does not include painting.
Elements and performance criteria
Element 1
Prepare materials and equipment for repair of damaged or faulty composites.
Performance criteria
1.1
Equipment is confirmed as being in working condition.
1.2
Equipment matches the requirements of the process specification.
1.3
Safety equipment is complete, in working order, matches the requirements of
the task, and is used in accordance with the code of practice.
1.4
Materials match the requirements of the product specification.
1.5
Materials are prepared in accordance with manufacturer's specifications.
Range
resins, catalysts, reinforcements, cores, fillers.
 New Zealand Qualifications Authority 2016
3190 version 5
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Element 2
Repair damaged or faulty composite item.
Performance criteria
2.1
Damaged or faulty composite is repaired according to process specification.
2.2
Remedial action ensures that product meets product specification.
Element 3
Carry out specified safety precautions while repairing damaged or faulty composites.
Performance criteria
3.1
Materials are handled according to safety data sheet recommendations and the
code of practice.
3.2
Safety equipment is used according to worksite procedure.
Please note
Providers must be accredited by NZQA, or an inter-institutional body with delegated
authority for quality assurance, before they can report credits from assessment against
unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be accredited by NZQA before they can register
credits from assessment against unit standards.
Accredited providers and Industry Training Organisations assessing against unit standards
must engage with the moderation system that applies to those standards.
Accreditation requirements and an outline of the moderation system that applies to this
standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The
AMAP also includes useful information about special requirements for organisations
wishing to develop education and training programmes, such as minimum qualifications for
tutors and assessors, and special resource requirements.
Comments on this unit standard
Please contact the Boating Industry Training Organisation training@bia.org.nz if you wish
to suggest changes to the content of this unit standard.
 New Zealand Qualifications Authority 2016