18418 version 2 Page 1 of 4 Operate and maintain main line valves on a gas transmission pipeline system Level 4 Credits 6 Purpose This unit standard is for people working, or intending to work, in the gas transmission industry. People credited with this unit standard are, on a gas transmission pipeline system, able to: locate, identify, and interpret procedures and resource requirements for operating and maintaining main line valves; operate and maintain main line valves; and place main line valves back into service after maintenance. Subfield Gas Industry Domain Gas Transmission Operations Status Registered Status date 22 May 2009 Date version published 22 May 2009 Planned review date 31 December 2014 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) (MITO) Accreditation and Moderation Action Plan (AMAP) reference 0114 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Performance of the elements of this unit standard must comply with relevant site requirements, and the following legislation and standard: Health and Safety in Employment Act 1992; Health and Safety in Employment (Pipelines) Regulations 1999; Resource Management Act 1991; NZS/AS 2885.1:1997 Pipelines – Gas and liquid petroleum – Design and construction. New Zealand Qualifications Authority 2016 18418 version 2 Page 2 of 4 2 Definitions Company procedures refer to the documented methods for performing work activities and include health and safety, environmental, site requirements, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. PPE refers to personal protective equipment. Elements and performance criteria Element 1 Locate, identify, and interpret procedures and resource requirements for operating and maintaining main line valves on a gas transmission pipeline system. Performance criteria 1.1 Company procedures for operating and maintaining main line valves are located, and are interpreted in relation to specified job requirements. 1.2 Job instructions and system specifications are confirmed in accordance with company procedures. Range 1.3 Reasons for having a main line valve on a gas transmission pipeline system are explained in accordance with company procedures. Range 1.4 may include but is not limited to – main line valve, bypass valve, actuators, piping components, control systems, trip devices, indication equipment, check valves. Consequences of incorrect application and operation, and the steps to avoid them are described in accordance with company procedures. Range 1.6 may include but is not limited to – legislative requirements, company requirements, line rupture protection, pipeline section isolation. Main line valve systems are described in terms of types and component parts. Range 1.5 instructions and specifications may include but are not limited to – site location, work instructions, current test certificates, identification tags, equipment operating manuals, pipe and instrumentation drawings, electrical schematics, isolation procedures, plant release. may include but is not limited to – supply interruption, personal harm and equipment damage, environmental impact. Resource requirements are sourced in accordance with company procedures. Range tools, test equipment, PPE, materials, documentation, competent and authorised personnel, communication equipment. New Zealand Qualifications Authority 2016 18418 version 2 Page 3 of 4 Element 2 Operate and maintain main line valves on a gas transmission pipeline system. Performance criteria 2.1 Potential hazards are identified, and site emergency procedures are explained in accordance with site requirements. Range 2.2 Normal operating parameters of main line valves are described. Range 2.3 may include but is not limited to – flammable product, high pressure, leaks, toxic, equipment integrity, environmental. may include but is not limited to – normally open, normally closed, trip set points, fail position. Main line valves and actuator systems are operated in all control modes in accordance with manufacturer's instructions. Range automatic, manual, trip mode, bypass. 2.4 A main line valve and actuator system are bypassed, isolated, and depressurised in accordance with manufacturer's instructions. 2.5 Routine maintenance is carried out on a main line valve and actuator system in accordance with company procedures. Range may include but is not limited to – main line valve, bypass valve, actuators, piping components, control systems, trip devices, indication equipment, check valves, test equipment. 2.6 Components and component parts are repaired or replaced, fitted, and adjusted, in accordance with manufacturer’s specifications. 2.7 Potential consequences of incorrect application and operation of equipment and procedures are explained. Range may include but is not limited to – equipment damage, loss of supply to customer, inaccurate alarms. Element 3 Place main line valves back into service after maintenance on a gas transmission pipeline system. Performance criteria 3.1 Communication of the intention to place the main line valve back into service is carried out with appropriate personnel in accordance with company procedures. New Zealand Qualifications Authority 2016 18418 version 2 Page 4 of 4 3.2 Main line valve and ancillary equipment are placed back into service, and tested for integrity and correct operation, in accordance with company procedures and manufacturer’s instructions. 3.3 Documentation related to monitoring and maintaining the main line valves is completed and communication to all appropriate personnel is carried out in accordance with company procedures. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016