QUALIFICATION DETAILS Qualification Title New Zealand Certificate in Solid Wood Manufacturing (Level 3) with strands in Finger Jointing; Pole, Post and Pile; Saw Doctoring; Sawmilling; Timber Drying; Timber Grading and Optimising; Timber Machining; and Timber Treatment Version 1 Qualification type Certificate Level 3 Credits 49-79 NZSCED 030304 DAS Classification Manufacturing > Solid W ood Manufacturing Engineering and Related Technologies > Process and Resources Engineering > Wood Based Manufacturing Qualification developer Competenz Next review December 2019 Approval date 17 April 2014 Strategic purpose statement The purpose of this qualification is to provide the solid wood manufacturing industry with people who have the skills and knowledge required to work as an operator in a solid wood manufacturing operation. Graduates will understand safety, as well as, environmental and quality requirements relevant to solid wood manufacturing. Graduates will be able to safely and efficiently operate plant and equipment used in solid wood manufacturing with limited supervision. Graduate profile Graduates of this qualification will be able to: - Apply skills and knowledge of workplace health and safety, environmental, and quality requirements relevant to solid wood manufacturing operational roles. Outcome Statement Graduates of the Finger Jointing Strand will also be able to: - Set up, maintain and identify performance issues for basic finger jointer and saw centre operation under limited supervision. - Apply knowledge of grinding wheels and fluids and perform calculations for operating wood forming machines and grinders. - Apply knowledge of adhesives, gluing procedures, and glue testing to control automatic gluing application systems used in wood finger jointing operations. - Operate and monitor the performance of a finger jointer and cross cut saw centre under limited supervision in a solid wood manufacturing operation. Graduates of the Pole, Post and Pile Strand will also be able to: - Grade, tally, package, and optimise conversion of roundwood products. - Use machinery, equipment and technical processes to carry out production tasks specific to pole, post and pile manufacturing. Graduates of the Saw Doctoring Strand will also be able to: Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 1 of 7 - Understand the principles of sawmilling and the physical characteristics of wood as a raw material. - Understand theoretical concepts that relate to grinding, profiles, saw design, wood quality and basic saw doctoring calculations. - Grind straight knives and anvils, and set, sharpen and tooth circular saws. Graduates of the Sawmilling Strand will also be able to: - Understand operation of sawmilling equipment, sawmill products and processes, cutting patterns and schedules, and legislation relevant to sawmilling operations. - Use machinery, equipment and technical processes to carry out tasks specific to sawmilling operations. Graduates of the Timber Drying Strand will also be able to: - Understand physical properties of wood, contamination and biological attack on wood, and phytosanitary standards in wood manufacturing. - Understand factors that affect wood drying, factors that cause defects when drying, and establish correction factor for a moisture meter. - Monitor and maintain timber kiln plant and equipment for a specific wood manufacturing site. Graduates of the Timber Grading and Optimising Strand will also be able to: - Understand permeability, density, moisture content in wood, and defects and size tolerances in relation to timber grades. - Understand and apply company specifications for grading timber, measure defects, and calculate the value of timber. - Use machinery, equipment and technical processes to carry out tasks specific to timber grading and optimising. Graduates of the Timber Machining Strand will also be able to: - Operate and monitor the performance of a planing system, and explain factors affecting the finished quality of machined timber. - Set up a timber planer for dress four sides. - Set cutters into cutter heads and joint straight cutters on a planing system in a timber machining operation. Graduates of the Timber Treatment Strand will also be able to: - Understand physical properties of wood, contamination and biological attack on wood, and phytosanitary standards in wood manufacturing. - Understand antisapstain treatment as a method of wood preservation and the legislative and compliance requirements relating to wood preservation operations. - Operate, monitor and maintain wood preservation plant and equipment. Education pathway This qualification can lead to the New Zealand Certificate in Solid Wood Manufacturing (Level 4) with strands in Laminating, Timber Drying, Timber Grading, and Timber Treatment [Ref: 1973]. Employment pathway Holders of this qualification will have the skills and knowledge within a solid wood manufacturing environment to work in operational roles in finger jointing; pole, post and pile; sawmilling; timber drying; timber grading and optimising; timber machining; and timber treatment. Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 2 of 7 Qualification Specification Qualification award This qualification can be awarded by an organisation which has an approved programme of study, or industry training programme, leading to the qualification. The certificate will display the logos of the NZQF and Competenz, and may display the name and/or logo of the awarding body. Evidence requirements for managing consistency All TEOs either arranging training or delivering programmes that lead to the award of the qualification are required to participate in a consistency process scheduled by NZQA. This will involve reviewing evidence associated with graduate’s achievement of outcomes, and agreeing acceptable thresholds for qualification outcome achievement and areas for improvement. To demonstrate how graduates are achieving the qualification graduate profile outcomes, TEOs are required to produce their own evidence in a high level report. Evidence will include the following: Employer surveys to determine if graduates of the qualification meet the graduate profile outcomes. Evidence of effective processes to ensure programmes continue to meet current industry needs. A range of workplace evidence demonstrating that graduates meet the graduate profile outcomes. Any other relevant evidence as appropriate. Further information about the managing consistency process can be found on the NZQA website. Credit transfer and recognition of prior learning arrangements Organisations seeking approval to award the qualification are expected to have Recognition of Current Competence (RCC) or Recognition of Prior Learning (RPL) assessment processes in place. Credit transfer will be automatic where assessment standards are used for assessment within programmes of study or training leading to this qualification. Minimum standard of achievement and standards for grade endorsements Achievement of all outcomes. There are no grade endorsements for this qualification. Entry requirements (including prerequisites to meet regulatory body or legislative requirements) None. Optional conditions for qualification None. Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 3 of 7 Qualification conditions Overarching conditions relating to the qualification Conditions for programme structure None. Conditions for programme context Tertiary Education Organisations arranging training or delivering programmes towards this qualification must ensure that the training arranged and programmes of learning delivered, are kept up-to-date with regard to amendments to, and replacements of relevant legislation, regulations and Australia/New Zealand Standards (AS/NZS). Current standards can be accessed at http://standards.co.nz. Current legislation and regulations can be accessed at http://legislation.govt.nz. Other conditions This qualification will typically be achieved in a workplace environment. Specific conditions relating to the Graduate profile Qualification Outcomes (including indicative credit values for each outcome) Conditions Mandatory or Optional Apply skills and knowledge of workplace health and safety, environmental, and quality requirements relevant to solid wood manufacturing operational roles. Credit 19 For the Finger Jointing Strand Set up, maintain and identify performance issues for basic finger jointer and saw centre operation under limited supervision. Credit 13 Apply knowledge of grinding wheels and fluids and perform calculations for operating wood forming machines and grinders. Credit 10 Apply knowledge of adhesives, gluing procedures, and glue testing to control automatic gluing application systems used in wood finger jointing operations. Credit 25 Operate and monitor the performance of a finger jointer and cross cut saw centre under limited supervision in a solid wood manufacturing operation. Credit 11 Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 4 of 7 For the Pole, Post and Pile Strand Grade, tally, package, and optimise conversion of roundwood products. Credit 23 Use machinery, equipment and technical processes to carry out production tasks specific to pole, post and pile manufacturing. Credit 20 For the Saw Doctoring Strand Understand the principles of sawmilling and the physical characteristics of wood as a raw material. Credit 10 Understand theoretical concepts that relate to grinding, profiles, saw design, wood quality and basic saw doctoring calculations. Credit 20 Grind straight knives and anvils, and set, sharpen and tooth circular saws. Credit 28 For the Sawmilling Strand Understand operation of sawmilling equipment, sawmill products and processes, cutting patterns and schedules, and legislation relevant to sawmilling operations. Credit 15 Use machinery, equipment and technical processes to carry out tasks specific to sawmilling operations. Credit 15 For the Timber Drying Strand Understand physical properties of wood, contamination and biological attack on wood, and phytosanitary standards in wood manufacturing. Credit 13 Understand factors that affect wood drying, factors that cause defects when drying, and establish correction factor for a moisture meter. Credit 10 Monitor and maintain timber kiln plant and equipment for a specific wood manufacturing site. Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 5 of 7 Credit 10 For the Timber Grading and Optimising Strand Understand permeability, density, moisture content in wood, and defects and size tolerances in relation to timber grades. Credit 15 Understand and apply company specifications for grading timber, measure defects, and calculate the value of timber. Credit 25 Use machinery, equipment and technical processes to carry out tasks specific to timber grading and optimising. Credit 15 For the Timber Machining Strand Operate and monitor the performance of a planing system, and explain factors affecting the finished quality of machined timber. Credit 20 Set up a timber planer for dress four sides. Credit 20 Set cutters into cutter heads and joint straight cutters on a planing system in a timber machining operation. Credit 20 For the Timber Treatment Strand Understand physical properties of wood, contamination and biological attack on wood, and phytosanitary standards in wood manufacturing. Credit 13 Understand antisapstain treatment as a method of wood preservation and the legislative and compliance requirements relating to wood preservation operations. Credit 20 Operate, monitor and maintain wood preservation plant and equipment. Credit 15 Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 6 of 7 Transition information Replacement information This qualification replaced the National Certificate in Solid Wood Manufacturing (Level 3) with strands in Engineered Wood Product Operations; Planer Operations; Pole, Post and Pile Operations; Saw Doctoring Operations; Sawmilling Operations; Timber Drying Operations; Timber Grading; and Timber Treatment Operations [Ref: 1693]. People currently working towards the replaced qualification may either complete the requirements for that qualification by 31 December 2018 or transfer their results to this replacement New Zealand qualification. People wishing to complete this qualification should note that there will be a more limited choice of standards for some strand electives after 2015, due to the expiry of standards 145, 154, 4551, 20026, 20753, 20768, 21760, 21762, and 21764, at the end of December 2015. People wishing to complete the qualification with the Engineered Wood Product Operations Strand must complete the requirements of Elective 1 before standards 20768 and 21764 in this strand expire at the end of 2015. New enrolments into programmes leading to the expiring qualification will not be accepted after 31 December 2015. It is anticipated that no existing candidates will be disadvantaged by these transition arrangements. However, anyone who feels that they have been disadvantaged may appeal to Competenz at the address below. Appeals will be considered on a case-by-case basis. Competenz, PO Box 9005, Newmarket, Auckland 1149. Republication information Version 1 of this qualification was republished in April 2015 to update the Evidence requirements for managing consistency Qualification Reference 1969 © New Zealand Qualifications Authority 2014 Page 7 of 7