9591 version 4 Page 1 of 3 Use hydro testing equipment in a petrochemical workplace Level 4 Credits 4 Purpose This unit standard is for people employed in the petrochemical industry. People credited with this unit standard are, in a petrochemical workplace, able to: identify and explain hydro testing; use hydro testing equipment; and use hydro testing documentation and reporting procedures. Subfield Petrochemical Industry Domain Petrochemical Process and Product Management Status Registered Status date 20 February 2009 Date version published 20 February 2009 Planned review date 31 December 2013 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) (MITO) Accreditation and Moderation Action Plan (AMAP) reference 0114 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Performance of the elements of this unit standard must comply with relevant site requirements, workplace certifying body requirements, manufacturer’s recommendations, and the following legislation: Health and Safety in Employment Act 1992; Resource Management Act 1991. 2 This unit standard is intended for, but is not limited to, workplace assessment. While all performance criteria must be met it is noted that all range statements within this unit standard are indicative and dependent on enterprise and site specific equipment, procedures, and practices. Any queries can be directed to the NZ Motor Industry Training Organisation (Incorporated) (MITO). New Zealand Qualifications Authority 2016 9591 version 4 Page 2 of 3 3 Definition Site requirements mean the site specific documented methods for performing work activities and include health, safety, environmental, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. Elements and performance criteria Element 1 Identify and explain hydro testing in a petrochemical workplace. Performance criteria 1.1 Hydro testing is explained in terms of purpose. 1.2 Hydro testing equipment components are described and their functions explained. Range 1.3 Hydro testing equipment is located and its use explained to determine workplace application. Range 1.4 pumps, hoses, gauges, control systems, pressure/temperature recorders. pumps, hoses, gauges, control systems, pressure/temperature recorders, check valves, temperature compensators. Requirements for using hydro testing equipment are explained. Range statutory requirements, legislative requirements, code requirements, site specific requirements, commissioning. 1.5 Function and test criteria are explained in accordance with site requirements. 1.6 Hydro testing is explained in terms of factors that may affect test results. Range factors – bleeding, purging, venting, incorrect operation, temperature variation, leaking fittings, faulty equipment, system integrity failure. Element 2 Use hydro testing equipment in a petrochemical workplace. Performance criteria 2.1 Specifications of systems under test are interpreted. Range piping schedules, test period, temperature limitations. New Zealand Qualifications Authority 2016 9591 version 4 Page 3 of 3 2.2 Potential hazards of incorrect application and operation, and steps to avoid them are explained. 2.3 Hydro testing equipment is operated safely in accordance with site requirements and manufacturer’s recommendations. Element 3 Use hydro testing documentation and reporting procedures in a petrochemical workplace. Performance criteria 3.1 Documentation and site specific certification for hydro testing equipment is identified. Range 3.2 Documentation for equipment under test is used to ensure compliance with test requirements. Range 3.3 current test certificates, standards for in-service safety inspection and testing of equipment, identification tags, labels, manufacturer's information, equipment operating manuals, maintenance procedures. manufacturer's information, equipment operating manuals, safety procedures, operating procedures, maintenance/inspection procedures. Records and documents are supplied to relevant internal and external bodies in accordance with site requirements. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016