18404 version 4 Page 1 of 4 Demonstrate knowledge of good manufacturing practices in the New Zealand dairy industry Level 3 Credits 4 Purpose People credited with this unit standard are able to demonstrate knowledge of good manufacturing practices in relation to: the control of hazards; the standards for premises, environment and equipment; and security, in the dairy industry. Subfield Dairy Manufacturing Domain Dairy Product Safety and Risk Management Status Registered Status date 16 December 2003 Date version published 17 July 2009 Planned review date 31 December 2014 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Primary Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0022 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes Definitions Organisational requirements refer to instructions to staff on policy and procedures which are documented in memo and/or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, company quality management requirements, legislative requirements and standards for good manufacturing practices. Legislative requirements in this unit standard include but are not limited to – Health and Safety in Employment Act 1992, Animal Products Act 1999, Animal Products (Dairy) Regulations 2005, relevant Dairy Specifications/Notices. New Zealand Qualifications Authority 2016 18404 version 4 Page 2 of 4 Good manufacturing practices refer to organisational benchmark performance levels in manufacturing practices aimed at ensuring product safety, housekeeping, plant standards, and security standards. Elements and performance criteria Element 1 Demonstrate knowledge of good manufacturing practices in relation to control of hazards in the dairy industry. Performance criteria 1.1 Good manufacturing practices for keeping pathogens out of dairy products or dairy processing environments are identified in terms of effectiveness to meet organisational requirements. Range 1.2 Physical hazards found in food products are identified in terms of type. Range 1.3 includes but is not limited to – metal detection, cleaning procedures, maintenance procedures, dress codes, house keeping, glass management. Chemical hazards found in food products are identified in terms of type. Range 1.5 includes but is not limited to – foreign matter, glass, plastic, metal. Good manufacturing practices for keeping physical hazards out of dairy products are identified in terms of type of procedure used to meet organisational requirements. Range 1.4 includes but is not limited to – air locks, clothing exchanges, hand washing, personal hygiene, housekeeping, cleaning and sanitising, water and services management. includes but is not limited to – chemicals, antibiotics, industrial lubricants. Good manufacturing practices for keeping chemical hazards out of dairy products are identified in terms of type of procedure used to meet organisational requirements. Range includes but is not limited to – milk sampling, in process testing, cleaning procedures, maintenance procedures. New Zealand Qualifications Authority 2016 18404 version 4 Page 3 of 4 Element 2 Demonstrate knowledge of standards for good manufacturing practices in relation to premises, environment and equipment in the dairy industry. Performance criteria 2.1 Good manufacturing practice standards for premises and environment are outlined in accordance with organisational requirements. Range 2.2 includes but is not limited to – suitability of location, design and layout of establishments, construction of establishments, facilities layout and constructions (including lighting and ventilation). Good manufacturing practice standards for equipment are outlined in accordance with organisational requirements. Range includes but is not limited to – equipment design, temperature control, repairs and maintenance, tool management. Element 3 Demonstrate knowledge of standards for good manufacturing practices in relation to security in the dairy industry. Performance criteria 3.1 Good manufacturing practice standards for security are outlined in accordance with organisational requirements. Range includes but is not limited to – premises and site security, stores and transport security, vehicle access management, management of visitors and contractors, laboratory security, security of raw materials and ingredients, security of finished products, security of documents and computer systems, security during emergencies. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. New Zealand Qualifications Authority 2016 18404 version 4 Page 4 of 4 Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Primary Industry Training Organisation standards@primaryito.ac.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016