NZQA Expiring unit standard 23282 version 3 Page 1 of 5 Title Install pipes and their fittings for infrastructure pipelaying Level 3 Credits 40 Purpose People credited with this unit standard are able to: prepare for the installation of infrastructure pipes and their fittings; control the excavation; lay bedding and install infrastructure pipes and their fittings; backfill and compact; clear the line; and carry out testing procedures and rectify any deficiencies. Classification Civil Works and Services > Civil Construction Works Available grade Achieved Explanatory notes 1 The following legislation and requirements apply to this unit standard: Health and Safety in Employment Act 1992; Resource Management Act 1991; Approved Code of Practice for Safety in Excavation and Shafts for Foundations (Wellington: Department of Labour, 1995) (the Excavation Code), Part 1: Trenches and Open Excavations, Sections 4 to 7. The Excavation Code is available from http://www.osh.govt.nz/order/catalogue; Territorial authority requirements; Pipe and fitting manufacturers’ installation requirements. Other requirements applicable to this unit standard may include but are not limited to: SNZ HB 2002:2003, Code of Practice for Working in the Road; AS/NZS 2280:2004, Ductile iron pipes and fittings; AS/NZS 2566.2:2002, Buried flexible pipelines – Installation; AS/NZS 3725:2007, Design for installation of buried concrete pipes; NZS 5821.2:1981, Laser safety – Plain language code of practice for the safe use of lasers in surveying, levelling and alignment; and NZS 7643:1979, Code of practice for the installation of unplasticized PVC pipe systems; all available from http://www.standards.co.nz; OSH (Occupational Safety and Health Service of the Department of Labour) notification; Overhead cable or other permit; Code of Practice for Temporary Traffic Management produced by Transit New Zealand, available from http://www.transit.govt.nz/technical/copttm.jsp; or equivalent specification as required by the road controlling authority on its network; TNZ F/03 2000, Pipe Culvert Construction (Wellington: Transit New Zealand, 2000) available from http://www.transit.govt.nz/technical/specifications.jsp. 2 Assessment against this unit standard must be based on evidence from a workplace context. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3 23282 version 3 Page 2 of 5 Personal protective equipment, appropriate to job requirements, is to be selected and used in accordance with company procedures and manufacturer’s instructions. 4 Range Includes trenching and excavation over 1.5 metres in depth for at least one operation; Pipes and their fittings – sanitary sewage, stormwater, and one other which may include but is not limited to water, gas, or ducting. 5 Definitions Company requirements include the policy, procedures, and methodologies of the company. They include legislative and regulatory requirements, which may apply across the company or to a specific site. Requirements are documented in the company’s health and safety plans, traffic management plans, contract work programmes, quality assurance programmes, policies, and procedural documents. Contract specifications include plans, diagrams, and special technical conditions. They do not include special administrative conditions. Fittings include connections (tapping saddles, junctions, access point connectors), bends (sweeping, tight), valves (isolation, backflow, pressure reducing, air release), filters, joiners, hydrants, and meters. Immediate environment refers to the environment in which the work is taking place such as inner city, suburban, or rural, and may include the presence of nearby structures. Infrastructure pipelaying refers to the installation of infrastructure pipes, fittings, and associated structures in the road and elsewhere, normally beyond the boundary of private property. Infrastructure pipes include sanitary sewage and stormwater, and may include pipes or ducting for other services such as water, gas, electricity, or telecommunications. For the purposes of this unit standard it does not include the commissioning of the pipes or the installation of services they may house; nor does it include jointing required to be carried out by a licensed specialist. Manufacturer’s instructions may include specifications; installation, handling, use, and maintenance instructions; and safety data sheets. Outcomes and evidence requirements Outcome 1 Prepare for the installation of infrastructure pipes and their fittings. Evidence requirements 1.1 A check is made to ensure the plan supplied is the current approved plan for the project, and any discrepancies are reported in accordance with company requirements. 1.2 A check is made to ensure the set-out is correct, and any errors are reported in accordance with company requirements. 1.3 A check is made to ensure that pipes, fittings, materials, plant, and equipment are as required for the installation, and any concerns are reported in accordance with company requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23282 version 3 Page 3 of 5 1.4 A check is made to ensure that pipes, fittings, materials, plant, and equipment are located to ensure a safe and efficient operation, and any concerns are reported in accordance with company requirements. 1.5 Site is checked for hazards, and any hazards requiring control are reported or are controlled in accordance with company requirements. Outcome 2 Control the excavation. Evidence requirements 2.1 Line and grade are confirmed in accordance with company requirements and job specifications. 2.2 Taking into account variables of the situation, the excavation process is controlled in accordance with company and territorial authority requirements, with no risk of harm to persons or damage to plant or equipment. Range variables of the situation must include – ground conditions, immediate environment; they may also include but are not limited to – efficiency considerations, other infrastructure services. 2.3 As required, and taking into account variables of the situation, control ensures that the excavation is shored or otherwise stabilised in accordance with the Excavation Code. 2.4 As required, groundwater is controlled without destabilising the excavation, and in accordance with company requirements and territorial authority requirements for environmental protection. 2.5 Control ensures that actions to deal with any inadequate subgrade are carried out in accordance with company and territorial authority requirements and contract specifications. 2.6 Control ensures that excavation line, grade, and dimensions are in accordance with job specifications and company requirements. Outcome 3 Lay bedding and install infrastructure pipes and their fittings. Evidence requirements 3.1 Bedding material is placed in accordance with contract specifications and company procedures to allow pipes and fittings to be installed in accordance with contract specifications, territorial authority requirements, and pipe manufacturer’s installation requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3.2 Pipes and fittings are installed in accordance with contract specifications, and company requirements, with no risk of harm to persons or damage to pipes, fittings, plant, or equipment. Range 3.3 23282 version 3 Page 4 of 5 fittings – five types of fitting, including at least one type of connection, at least one type of bend, and at least one type of valve. Pipes are jointed in accordance with manufacturer’s installation requirements, contract specifications, and company requirements. Range excludes pipes that require jointing by a licensed specialist. 3.4 Fittings are installed in accordance with manufacturer’s installation requirements, contract specifications, and company requirements. 3.5 Installation checks are made in accordance with contract specifications and/or company requirements. 3.6 As-built records are completed in accordance with contract specifications and company requirements. Outcome 4 Backfill and compact. Evidence requirements 4.1 A check is made to ensure backfill material meets contract specifications, and any discrepancies are reported in accordance with company requirements. 4.2 Backfill material is placed and compacted to meet contract specifications in accordance with company requirements, with no risk of harm to persons or damage to pipes, fittings, plant, or equipment. Range 4.3 includes compaction testing in accordance with territorial authority requirements and contract specifications. Warning tape is installed, as required, in accordance with contract specifications and company requirements. Outcome 5 Clear the line. Range excludes potable water pipe sterilisation and flushing. Evidence requirements 5.1 The line is cleared in accordance with contract specifications, and territorial authority and company requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23282 version 3 Page 5 of 5 Outcome 6 Carry out testing procedures and rectify any deficiencies. Evidence requirements 6.1 Testing is carried out in accordance with company requirements to determine that installed pipes and fittings function within tolerances in contract specifications and/or territorial authority requirements, and any deficiencies are identified, reported, and rectified in accordance with company requirements. Range may include but is not limited to high pressure water test, hydrostatic test, close circuit TV; two types of test. Replacement information This unit standard was replaced by unit standard 27327. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 26 January 2007 30 December 2016 Review 2 21 November 2008 30 December 2016 Review 3 21 July 2011 30 December 2016 Consent and Moderation Requirements (CMR) reference 0101 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016