18324 version 2 28-Jun-16 1 of 4 CAN MAKING Set a mechanically automated slitter to cut sheets of steel into strips or blanks level: 3 credit: 5 planned review date: November 2009 sub-field: Manufacturing Skills purpose: This unit standard covers the setting of mechanically automated slitters used for slitting sheets of tinplate up to 1000 mm x 1000 mm x 0.4 mm in size, fed automatically from a magazine, into strips or blanks with cutting speeds up to 1.6 m/s and capacities up to 60 sheets per minute. People credited with this unit standard are able to: prepare a slitter for setting of plate size; set a slitter for plate size; test run a slitter; and perform quality control checks on product from a mechanically automated slitter. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA. moderation option: A national moderation system of regional panels and assessor networks has been established by Competenz. special notes: 1 Definitions Key points describe anything that may: result in the success, or otherwise, of a given job; cause injury or damage; or make the task easier to perform. Key steps are actions that must be done, as a logical sequence of an operation, to advance the work. Mechanically automated means automation achieved by use of cam timers and cam levers. Product specifications refers to the documented requirements of the manufactured item. Worksite procedures means all documented operational procedures put in place by the candidate’s employer. These include: site safety procedures; equipment operating procedures; standard job procedures; and procedures for the handling and disposal of materials and waste. New Zealand Qualifications Authority 2016 18324 version 2 28-Jun-16 2 of 4 CAN MAKING Set a mechanically automated slitter to cut sheets of steel into strips or blanks 2 All work practices must meet recognised codes of practice and documented worksite safety procedures (where these exceed the code) for personal, product, and worksite safety, and must meet the obligations required under current legislation. 3 Legislation relevant to this unit standard includes but is not limited to the: Health and Safety in Employment Act 1992; Resource Management Act 1991; Hazardous Substances and New Organisms Act 1996. Elements and Performance Criteria element 1 Prepare a mechanically automated slitter for setting of plate size. performance criteria 1.1 Slitter is isolated and locked out in accordance with worksite procedures. 1.2 Tools and fittings for setting are identified and selected in accordance with worksite procedures. 1.3 Slitter setting and adjustable slitter parts are identified and explained in terms of setting sequence and potential safety hazards in accordance with worksite procedures. 1.4 Cutter damage or wear that may prevent product from meeting specification is identified and actioned in accordance with worksite procedures. 1.5 Preparation of slitter for setting of plate size is explained in terms of procedural sequence and key points for each key step. Range: 1.6 key steps to include – machine cleaning, prior adjustments, and handling of equipment. Preparation of slitter for setting of plate size is performed in accordance with worksite procedures. New Zealand Qualifications Authority 2016 18324 version 2 28-Jun-16 3 of 4 CAN MAKING Set a mechanically automated slitter to cut sheets of steel into strips or blanks element 2 Set a mechanically automated slitter for plate size. performance criteria 2.1 Slitter-setting for plate size is explained in terms of purpose, method of operation, and key points to meet worksite procedures. 2.2 Slitter-setting for plate size is performed in accordance with worksite procedures. Range: slitter-setting to include – pocket assembly, cutters, trim chutes, side gauges, strip stops, stillage feed position, dog chain timing, squaring dogs. element 3 Test run a mechanically automated slitter. performance criteria 3.1 Raw materials, product, and slitter operation are explained in terms of common problems and corrective actions in accordance with worksite procedures. Range: common problems may include but are not limited to – damaged tin plate, insufficient vacuum pressure, incorrect timing. 3.2 Slitter is test run in accordance with worksite procedures. 3.3 Slitter adjustments are made until slitter operates in accordance with worksite procedures. element 4 Perform quality control checks on product from a mechanically automated slitter. Range: quality control checks to include – slit sheet width, tapered plate, slit plate burr. performance criteria New Zealand Qualifications Authority 2016 18324 version 2 28-Jun-16 4 of 4 CAN MAKING Set a mechanically automated slitter to cut sheets of steel into strips or blanks 4.1 Quality control checks are performed and recorded in accordance with worksite procedures. 4.2 Quality control check results are explained in terms of relationships with slitter settings, product specification tolerances, and variance trends. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Please Note Providers must be accredited by the Qualifications Authority or a delegated interinstitutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is covered by AMAP 0013 which can be accessed at http://www.nzqa.govt.nz/site/framework/search.html. New Zealand Qualifications Authority 2016