22921 version 2 Page 1 of 4 Demonstrate knowledge of management in mechanical engineering Level 6 Credits 15 Purpose This unit standard is intended primarily for use in diploma courses in mechanical engineering. It covers knowledge of management in the context of modern mechanical engineering, and includes a feasibility study for an engineering project. People credited with this unit standard are able to: demonstrate knowledge of management principles, organisational structures, and management functions and issues in a mechanical engineering context; and carry out a feasibility study for a mechanical engineering project. Subfield Mechanical Engineering Domain Applied Principles of Mechanical Engineering Status Registered Status date 26 November 2007 Date version published 19 March 2010 Planned review date 31 December 2015 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0013 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 References Employment Relations Act 2000. Environment Act 1986. Health and Safety in Employment Act 1992. Resource Management Act 1991. AS/NZS 4360:2004, Risk management. New Zealand Qualifications Authority 2016 22921 version 2 Page 2 of 4 Babcock, D L and Morse, L C. Managing Engineering and Technology: An Introduction to Management for Engineers. 4th edition. Upper Saddle River, N. J.,USA: Prentice Hall, 2007. ISBN 0131994212. HB 436:2004, Risk Management Guidelines – Companion to AS/NZS 4360:2004. Available from Standards New Zealand. 2 Definitions Agile manufacturing – the ability to accomplish rapid changeover between the manufacture of different products. Just in Time – an inventory strategy for improvement of return on investment by reducing in-process inventory and associated costs. Kaizen – an approach to productivity, based on continuous incremental process improvements through elimination of waste in machinery, labour, and production methods. Kanban – a ‘pull’ system at a stock point in which a supply batch is ordered only when a previous batch is withdrawn. Used to implement Just in Time. Lean manufacturing – a manufacturing methodology emphasizing the minimisation of all resources (including time) used in an enterprise, and typically employing Just in Time, Kaizen, Kanban, TQM, and TPM. Also referred to as Competitive Manufacturing. Poka Yoke – a methodology for preventing errors by imposing limits on an operation to force its correct completion. TPM – Total Productive Maintenance, an approach to maintenance emphasizing preventive and predictive maintenance activities. TQM – Total Quality Management, a management strategy aimed at embedding awareness of quality in all processes of an organisation. Elements and performance criteria Element 1 Demonstrate knowledge of management principles in a mechanical engineering context. Performance criteria 1.1 The contributions of classical management theories to engineering productivity, quality, profitability, and human resources are evaluated. Range 1.2 theories – Frederick W Taylor, Max Weber, Henri Fayol, Hawthorne Works Experiments; evidence of three is required. The management principles of W Edwards Deming, Peter Drucker, and one Japanese style are described and their contributions to engineering productivity, quality, profitability, and human resources evaluated. Range Japanese styles may include but are not limited to – Kaizen, Poka Yoke, Kanban. New Zealand Qualifications Authority 2016 22921 version 2 Page 3 of 4 Element 2 Demonstrate knowledge of organisational structures in a mechanical engineering context. Performance criteria 2.1 Organisational structures are described and their suitability for mechanical engineering enterprises evaluated. Range structures – tall, flat, hierarchical, centralised, decentralised, matrix; examples of enterprises – manufacturer of short runs of specialised components, medium scale company designing and building one-off machinery, large scale home appliance manufacturer. Element 3 Demonstrate knowledge of engineering management functions and issues in a mechanical engineering context. Performance criteria 3.1 Management functions in a typical engineering enterprise are described in accordance with modern management practice. Range 3.2 management functions – planning, organising, leading, resourcing, controlling; resourcing – personnel, finance, materials, facilities. Management issues are discussed in relation to productivity, quality, profitability, and human relations in an engineering enterprise. Range issues – leadership, motivation, team dynamics, industrial relations, use of technology, lean manufacturing, agile manufacturing. Element 4 Carry out a feasibility study for a mechanical engineering project. Range project may be real or simulated. Performance criteria 4.1 Feasibility study contains statement of purpose and scope, and descriptions of present situation or problems. 4.2 Feasibility study contains statement of objectives of new system or opportunities, and outline of alternatives. New Zealand Qualifications Authority 2016 22921 version 2 Page 4 of 4 4.3 Feasibility study presents analysis of alternatives from the point of view of Cost Benefit Analysis, other benefits, impact, and risk. Range 4.4 Cost Benefit Analysis includes – Discounted Cash Flow, Net Present Value, Return on Investment; other benefits – quantifiable, non-quantifiable; impact – economical, environmental, legal, resources, ethical, organisational; risk analysis – in accordance with methodology of AS/NZS 4360:2004. Feasibility analysis includes a recommendation for action. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016